• Title/Summary/Keyword: In-Wheel

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A Study on the Shape Design and Stress Analysis of Wheel Plate for Rolling Stock (2) (철도차량용 휠 플레이트의 응력해석 및 형상설계에 관한 연구 (2))

  • Sung, Ki-Deug;Yang, Won-Ho;Cho, Myoung-Rae;Chung, Ki-Hyun;Kim, Cheol
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.351-356
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    • 2000
  • The mechanical stress due to the wheel-rail contact and thermal stress due to the drag braking increase the incidence of wheel failure. So, firstly, stress analyses(mechanical, thermal and combined stress) of wheel plate are performed using 3-dimensional finite element method(FEM). Secondly, the optimum design of wheel plate is investigated in order to reduce weight of the wheel based on results of stress analysis. The optimum design is peformed using 2-dimensional axisymmetric F.E. model and its results are verified by 3-dimensional F. E. model.

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Real Time Prediction of Rating Cone Index using Measured Wheel Sinkage and Slip (차륜 슬립과 침하를 이용한 실시간 정격 원추 지수 예측)

  • Nam, Joo-Suck;Kim, Dae-Cheol;Kim, Kyeong-Uk
    • Journal of Biosystems Engineering
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    • v.34 no.4
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    • pp.205-210
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    • 2009
  • It has been known from Willoughby's empirical equation that rating cone index can be determined if wheel sinkage and slip of a vehicle can be measured on soil surface. A field data of wheel sinkage and slip was collected from two tractors of different sizes on gravelly sand and gravelly loamy sand. Using the data, rating cone index of the soil was estimated. The estimated rating cone index demonstrated that it could be determined in real time by measuring wheel sinkage and slip. It was also demonstrated statistically that the same soil strength could be obtained under the same soil conditions regardless of the vehicle platforms used for the wheel sinkage and slip measurements.

Dressing Chance Detecting System by the Direct Observation (직접관찰법에 의한 드레싱 시기 검출 시스템)

  • 김성렬;김선호;황진동;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.477-481
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    • 2002
  • Grinding which is the final finishing step in the machining processes plays an important role fur precision manufacturing because it directly affect the product quality. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit. This paper describes a systematic approach to decide a proper dressing chance. A fabricated eddy current sensor and CCD camera are used to measure the loading on the working wheel surface and to visualize the wheel surface states respectively. The dressing chance can be properly decided through the relation between the variation of the thresholding image of the wheel and the machined surface roughness as the variation of the eddy current sensor output is greater than the detected value previously.

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Transient Response Analysis of a Comb Type Bridge Expansion Joint due to Travelling Wheel Impact (차륜주행충격에 의한 빗살형 교량 신축이음장치 구조물의 과도진동해석)

  • 최영휴;김현욱;안영덕
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.69-74
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    • 1997
  • In this paper we derive relations which describe the geometry and kinematics of contact between the travelling wheel and stepped comb joint. From which we can obtain the impulse, impulsive force and its time interval due to travelling wheel impact which can not be taken from Carter's model or Newland and Cassidy's. The calculated transient responses of the comb joint structure to travelling wheel impact reveals that the proposed wheel contact model and Carter's give very similar results but Newland Cassidy's model make a quite different results from the others.

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Development of Traction and Field Performance Model of Two-Wheel Tractor (보행용(步行用) 트랙터의 율인성능(率引性能) 모형(模型)과 분석(分析) 프로그램의 개발)

  • Rhee, Joong Yong;Chung, Chang Joo
    • Journal of Biosystems Engineering
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    • v.9 no.2
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    • pp.19-26
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    • 1984
  • This study intended to develop the prediction models of the traction and field performance of two-wheel tractors by using the principles which were applied for predicting those of the four-wheel tractors. The traction model developed in this study consists of the net traction coefficient, rolling resistance coefficient and traction efficiency, Which are expressed as functions of both wheel numeric and slip. A computer program on the field performance of two-wheel tractors is also developed to predict the drawbar horsepower, traction force, traction efficiency, rotational speed of engine and engine horsepower if the characteristics of the engine performance and operational condition of the two-wheel tractor are known. Based on the developed models, the conditions of basic variables to maximize the field performance were analyzed so as to assess the existing two-wheel tractor.

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Prediction of Rolling Noise of Korean Train Express Using FEM and BEM (FEM과 BEM을 이용한 한국형 고속전철의 전동소음 예측)

  • 김관주
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.555-564
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    • 2001
  • Wheel-rail noise is normally classified into three catagories : rolling, squeal and impact noise. In this paper, rolling noise caused by the irregularity between a wheel and rail is analysed as follows: The irregularity between the wheel and rail is assumed as combination of sinusoidal profiles. Wheel-rail contact stiffness is linearized by using Hertzian contact theory, and then contact force between the wheel and rail is calculated. Vibration of the rail and wheel is calculated theoretically by receptance method or FEM depending on the geometry of wheel or rail for the frequency range of 100-5000Hz, important for noise generation. The radiation caused by those vibration is computed by BEM. To verify this analysis tools, rolling noise is calculated by preceding analysis steps using typical roughness data and it is compared with experimental rolling noise data. This analysis tools show reasonable results and used for the prediction of KTX rolling noise.

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Evaluation of Boundary Conditions for Structural Analysis of Wheel Bearing Units (Wheel Bearing Unit의 구조해석을 위한 경계조건 설정에 관한 연구)

  • 김기훈;유영면;임종순;현준수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.230-237
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    • 2000
  • The wheel bearing in vehicles has been improved to unit module by joining a bearing to a hub in order to achieve weight reduction and easy assembly. Currently, the contact force between a raceway and balls of a bearing is applied as the external force in order to analyse the structure of the unit type bearings. In this paper, simplified boundary conditions are discussed for structure analysis of wheel bearing unit. From the procedure, the contact conditions of balls and race in wheel bearing unit are considered as equivalent non-linear spring elements. The end node of a spring element is constrained in displacement. And the external force of boundary conditions is applied at the contact point between tire and road. For the evaluation of this analysis, its results for the force of spring elements are compared with contact forces of calculated results. and also maximum equivalent stresses of analysis are compared with results of test at the flange of inner ring. The analysis results with proposed boundary conditions are more accurate than results from analysis which is generally used.

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In-process Truing of Metal-bonded Diamond Wheels for Electrolytic In-process Dressing (ELID) Grinding

  • Saleh, Tanveer;Biswas, Indraneel;Lim, Han-Seok;Rahman, Mustafizur
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.3
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    • pp.3-6
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    • 2008
  • Electrolytic in-process dressing (ELID) grinding is a new technique for achieving a nanoscale surface finish on hard and brittle materials such as optical glass and ceramics. This process applies an electrochemical dressing on the metal-bonded diamond wheels to ensure constant protrusion of sharp cutting grits throughout the grinding cycle. In conventional ELID grinding, a constant source of pulsed DC power is supplied to the ELID cell, but a feedback mechanism is necessary to control the dressing power and obtain better performance. In this study, we propose a new closed-loop wheel dressing technique for grinding wheel truing that addresses the efficient correction of eccentric wheel rotation and the nonuniformity in the grinding wheel profile. The technique relies on an iterative control algorithm for the ELID power supply. An inductive sensor is used to measure the wheel profile based on the gap between the sensor head and wheel edge, and this is used as the feedback signal to control the pulse width of the power supply. We discuss the detailed mathematical design of the control algorithm and provide simulation results that were confirmed experimentally.

Development of optimum modeling approach in prediction of wheelflats effects on railway forces

  • Sadeghi, Javad;Khajehdezfuly, Amin;Esmaeili, Morteza;Poorveis, Davood
    • Structural Engineering and Mechanics
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    • v.69 no.5
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    • pp.499-509
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    • 2019
  • While the wheel flat is an asymmetrical phenomenon in the railway, majority of researches have used two-dimensional models in the investigation of the effect of wheel flat on the wheel rail forces. This is due to the considerably low computational costs of two dimensional (2D) models although their reliability is questionable. This leaves us with the question of "what is the optimum modeling technique?". It is addressed in this research. For this purpose, two and three dimensional numerical models of railway vehicle/track interaction were developed. The three dimensional (3D) model was validated by comparisons of its results with those obtained from a comprehensive field tests carried out in this research and then, the results obtained from the 2D and 3D models were compared. The results obtained indicate that there are considerable differences between wheel/rail forces obtained from the 2D and 3D models in the conditions of medium to large wheel-flats. On the other hand, it was shown that the results of the 2D models are reliable for particular ranges of vehicle speed, railway track stiffness and wheel-fats lengths and depths. The results were used to draw a diagram, which presents the optimum modeling technique, compromising between the costs and accuracy of the obtained results.

Monitoring of Grinding Wheel Wear Using Laser Scanning Micrometer (LSM을 이용한 연삭 숫돌 마모 모니터링)

  • Ju, Gwang-Hun;Kim, Hyeon-Su;Hong, Seong-Uk;Park, Cheon-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.82-87
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    • 2000
  • This paper deals with monitoring of grinding wheel wear in grinding process. A monitoring system is developed in which a laser scanning micrometer is used to measure the circumferential shape as well as the axial shape of grinding wheel. The monitoring system is applied to grinding machines. The experiment results show that the monitoring system is useful not only for monitoring the amount of wear in grinding wheel but also for measuring the apparent diameter of the grinding wheel.

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