• Title/Summary/Keyword: Impact piston

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Analysis of the Effects of Bore Clearance Due to Skirt Profile Changes on the Piston Secondary Movements

  • Jang, Siyoul
    • KSTLE International Journal
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    • v.3 no.2
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    • pp.84-89
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    • 2002
  • Clearance movements of engine piston are very related to the piston impact to the engine block as well as many tribological problems. Some of the major parameters that influence these kinds of performances are piston profiles, piston offsets and clearance magnitudes. In our study, computational investigation is performed about the piston movements in the clearance between piston and cylinder liner by changing the skirt profiles and piston offsets. Our results show that curved profile and more offset magnitude to thrust side have better performance that has low side impact during the engine cycle.

A Prediction Model of Piston Slap Induced Vibration Velocity of Engine Block Surface (피스톤 슬랩에 의해 발생되는 엔진 블록의 표면 진동 속도 예측 모델)

  • 안상태;조성호;김양한;이동수
    • Journal of KSNVE
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    • v.9 no.3
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    • pp.587-592
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    • 1999
  • Piston slap is one of the sources producing engine block surface vibration and mechanical noise. To analyze piston slap-induced vibration, a realistic but simple model is proposed and verified experimentally. A piston is modeled by 3 degree of freedom system and an impact point between piston skirt and cylinder wall by 2 degree of freedom system. Numerical simulation estimates impact forces of piston in cylinder, and the engine block surface vibration response is predicted by the convoluton of the impact forces with measured impulse responses. Experimental verification on the predicted response has been also performed by using a commercial 4-cylinder diesel engine. the predicted and experimental vibration responses confirm that the suggested model is practically useful.

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EFFECTS OF SKIRT PROFILES ON THE PISTON SECONDARY MOVEMENTS BY THE LUBRICATION BEHAVIORS

  • Jang, S.;Cho, J.
    • International Journal of Automotive Technology
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    • v.5 no.1
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    • pp.23-31
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    • 2004
  • Secondary movements of piston in the bore clearance are closely related to the side impact to the engine block as well as many tribological problems. Some of the major parameters that influence these kinds of movements are piston profile shapes (barrel and flat), piston pin offsets and the magnitudes of bore clearances. In our study, computational investigations are performed about the piston movements in the bore clearance by changing the skirt profiles and piston offsets. In this work, it is found that curved profile and larger offset magnitude to thrust side provide better performance that has low side impact during the engine cycle.

A Model of Collision Point to Estimate Impact Force Related to Piston Slap (피스톤 슬랩 충격력 예측을 위한 충돌점 모델)

  • 조성호;안상태
    • Journal of KSNVE
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    • v.10 no.3
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    • pp.474-479
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    • 2000
  • Piston slap is not only one of the major sources of noise and vibration in internal combustion engines but also a cause of the deterioration of engine performance. The basic mechanism associated with the piston slap seems to be quite simple but the phenomenon is in fact complicated with regard to many mechanical elements associated, First of all the impact force of piston slap must be identified to estimate engine block surface vibration, In this paper model of collision point is proposed to calculate the impact force when slap surface vibration. In this paper model of collision point is proposed to calculate the impact force when slap occurs. The parameters of the model are estimated by employing the concept of point mobility, . The predicted and experimentally observed vibration results confirm that the proposed method is practically useful.

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Study on the Clearance Design for Low Side Impacts of Engine Piston

  • Cho, Joon-Haeng;Jang, Si-Youl
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.427-428
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    • 2002
  • Clearance movements of engine piston are regarded very important because they cause impact vibrations as well as many tribological problems. Some of the major parameters that influence these kinds of performances are piston profiles, piston offsets and clearance magnitudes. In our study. computational investigation is performed about the piston movements in the clearance between piston and cylinder liner by changing the skirt profiles and piston offsets. Our results show that curved profile and more offset to thrust side have better performance with low side impact during the engine cycle.

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A Study on Manually and Continuously Variable Impact Force Control Device Development for Hydraulic Breakers (유압브레이커의 수동 무단 타격력 제어기구 개발에 대한 연구)

  • Kang, Young Ky;Jang, Ju Seop
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.46-53
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    • 2020
  • In this paper, the development of a manually and continuously variable impact force control mechanism for hydraulic breakers was studied. Generally, a hydraulic breaker has one or two piston strokes. Hydraulic breakers, which have two strokes, have two valve-switching ports and make short and long piston strokes. The piston stroke valve controls the piston stroke by opening and closing a short stroke-switching port. The short piston stroke mode is used to break soft rock, concrete, or asphalt. This stroke control valve system is not popular for small hydraulic breakers mounted on 1 to 14-ton excavators. To preserve the carrier-like excavator, proper breaking force is needed, and it can be easily controlled by multiple piston stroke control valves. The easiest way to control these breakers is to use several switching ports and valves but they are not easy to install in small hydraulic breakers and are expensive. To use only one switching port and valve, a method can be used to change the open area of the switching port to delay valve switching. This method provides multiple piston strokes.

A Study on the Automatic Impact Force Control Mechanism Design for the Hydraulic (유압 브레이커의 자동타격력 제어기구 설계에 관한 연구)

  • Kang, Young Ky;Jang, Joo Sup
    • Journal of Drive and Control
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    • v.19 no.3
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    • pp.1-8
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    • 2022
  • In this paper, the design of automatic impact force control mechanism of hydraulic breaker was studied. The control mechanism uses the change of piston upper chamber pressure, when the hydraulic breaker impacts various strength rock. The piston stroke is controlled by rock strength sensing valve, piston stroke switching valve, and piston control valve. It is imperative to denote the area of each valve section, the spring constant of the spring. It provides convenience to users by automatically adjusting the appropriate striking force, according to the strength of the rock. Additionally, by increasing work productivity, it can contribute to reducing greenhouse gas emissions due to fuel efficiency reduction.

Performance Improvement of an Integrated-type Fully-Hydraulic Breaker by Sensitivity Analysis (일체형 순수유압식 브레이커의 민감도해석에 의한 성능 향상)

  • Choi, S.;Chang, H.W.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.17-24
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    • 2009
  • The performance improvement of a small-size integrated-type fully hydraulic breaker is studied in this paper. Mathematical modeling of the breaker is established and verified by experiment. Through sensitivity analysis using AMESim, the key design parameters are selected and nearly optimized to maximize the impact energy as well as to improve the dynamic characteristics such as the piston upper chamber pressure, piston and valve displacements. As a result, the impact energy, blows per minute(bpm) and output power are increased by 52.9%, 1%, and 55.6%, respectively compared with the current design. The dynamic characteristics of the piston upper chamber pressure, piston and valve displacements are also improved by the design change.

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A Study on the Effect of Piston Pin Offset on a Piston Motion and Kinetic Energy Loss (피스톤핀 옵셋이 피스톤운동과 운동에너지 손실에 미치는 영향에 관한 연구)

  • Han, D.J.;Choi, J.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.3
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    • pp.22-33
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    • 1993
  • A theoretical analysis of predicting the detailed motion of a piston-crank mechanism within piston-guide clearance is presented, and the analysis is applied to the piston motion in a gasoline engine. A piston movement program is developed to calculate the piston attitude relative to the bore, the piston to bore impact velocity and kinetic energy loss and the net transverse force acting on the piston. This paper presents the formulation of a set of differential equations governing the transverse and rotational motion of a piston. These equations of motion were solved by well established Runge-Kutta method. As a result of this study, it is possible to predict the effects of piston geometry and piston pin offset on a piston motion and kinetic energy loss.

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Dynamic Analysis of a Discharge Valve for Electrodynamic Oscillating Compressor (전동형 진동식 압축기 토출밸브의 동적해석)

  • 김형진;박윤식
    • Journal of KSNVE
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    • v.10 no.4
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    • pp.615-622
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    • 2000
  • Discharge valve mechanism for an electrodynamic-oscillating compressor is different from that of a conventional reciprocating compressor. It has a larger discharge port area, heavier valve mass and stiffer valve spring comparing with the reciprocating one. Since the motion of piston is not kinematically restricted as in conventional reciprocating compressors, the stroke of the piston can change sensitively with supplied boltage and load. Thus piston can impact with discharge valve occasionally. This work deals on dynamic analysis of discharge valve considering all of those different characteristics. Impact is considered by a spring-mass model, and the pressure fluctuation at the both sides of the valve is also included considering the discharge port area and valve spring preload. It is assumed that piston moves in the region of between top and bottom dead center not by calculating piston motion from an electrodynamic equation but by getting values through experiment. Discharge pressure fluctuation is calculated using Helmholtz modeling. Finally, dynamic model for a discharge valve is constructed. In order to validate the model analysis results, the valve motion is experimentally measured and compared with analysis.

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