• Title/Summary/Keyword: Image furnace

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Development of recognition system of a slab number in the steel production line (철강공정 슬라브번호 자동인식 시스템 개발)

  • 이종학;박상국;이문락
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2003.10a
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    • pp.986-989
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    • 2003
  • In the steel production line, the molten metal of a furnace is transformed into slab material and then move to the hot strip line, This paper describe about the real time recognition system of material management number, which is marked at the surface of a slab in the steel production line. This recognition processing should be performed before the slab is moved to the hot strip line. This system include following recognition steps. First, we remove noise from the captured slab image by use pre-filter. Second, we extract rough area, which is include slab number and then, we extract individual number area. Finally, we recognize material management number by use KLT(Karhunen-Loeve transform) algorithm. We applied our system to the real slave image, which was captured in the process line. In the results, we recognized slave number to the 94% accuracy.

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Development of a Mobile Robot System for Visual Inspection under Hot Environment

  • Park, Sang-Deok;Lee, Ho-Gil;Kim, Hong-Seok;Son, Woong-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1506-1510
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    • 2004
  • A mobile robot system is developed to inspect the condition of industrial facilities under hot environment. The mobile robot is equipped with internal and external heat insulating material, an internal cooling mechanism, two CCD cameras, wireless communication devices for both the control and image signals, and an embedded controller. The portable controller is equipped with two joysticks for both the mobile robot and the inspection CCD camera, an LCD monitor, and several buttons. The developed mobile robot travels on the internal floor in hot furnaces by operators' joystick operation, captures the images of facilities in the furnaces using a zoom CCD camera, and sends the images to the portable controller through wireless communication. The mobile robot can be operated without any problem under hot environment less than 400$^{\circ}C$ in 30 minutes. This kind of automatic inspection mobile robot can be helpful to prevent significant troubles of industrial facilities without danger of human beings under harmful environment.

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Effects of Viscosity Control by Induction Heating on Micro Cell in Forming Process of Foamed Aluminum (알루미늄 발포재의 성형공정에서 유도가열 법에 의한 점도 제어가 미세 기공에 미치는 영향)

  • Jeon, Yong-Pil;Kang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.136-144
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    • 2002
  • Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

A Study on the Electromagnetic Properties of $La_{1-x}Ca_xMnO_3$(x=0.33) grown by Floating Zone Method (FZ법에 의한 $La_{1-x}Ca_xMnO_3$(x=0.33)의 결정성장과 전자기적 물성에 대한 연구)

  • 정준기;송규정;조남희;김철진
    • Korean Journal of Crystallography
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    • v.13 no.1
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    • pp.41-47
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    • 2002
  • La/sub 1-x/Ca/sub x/MnO₃ manganese oxide were grown using the floating zone image furnace with halogen lamps as heat source. The growth condition was 4∼6 mm/hr growth rate in air atmosphere, 45∼50 rpm and 20∼25 rpm of rotation rate of feedrod and growing crystal, respectively. Characterization analyses of the crystal were carried out using XRD, SEM, and EPMA. Orientation of crystal was determined using EBSD. The electromagnetic properties were measured with Quantum Design PPMS by 4 point probe method and resulted MR value of 462% at 215 K.

Image Processing System based on Deep Learning for Safety of Heat Treatment Equipment (열처리 장비의 Safety를 위한 딥러닝 기반 영상처리 시스템)

  • Lee, Jeong-Hoon;Lee, Ro-Woon;Hong, Seung-Taek;Kim, Young-Gon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.6
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    • pp.77-83
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    • 2020
  • The heat treatment facility is in a situation where the scope of application of the remote IOT system is expanding due to the harsh environment caused by high heat and long working hours among the root industries. In this heat treatment process environment, the IOT middleware is required to play a pivotal role in interpreting, managing and controlling data information of IoT devices (sensors, etc.). Until now, the system controlled by the heat treatment remotely was operated with the command of the operator's batch system without overall monitoring of the site situation. However, for the safety and precise control of the heat treatment facility, it is necessary to control various sensors and recognize the surrounding work environment. As a solution to this, the heat treatment safety support system presented in this paper proposes a support system that can detect the access of the work manpower to the heat treatment furnace through thermal image detection and operate safely when ordering work from a remote location. In addition, an OPEN CV-based deterioration analysis system using DNN deep learning network was constructed for faster and more accurate recognition than general fixed hot spot monitoring-based thermal image analysis. Through this, we would like to propose a system that can be used universally in the heat treatment environment and support the safety management specialized in the heat treatment industry.

Ignition of Solid Propellants at Subatmospheric Pressures (대기압 이하에서 고체 추진제의 점화 특성 향상 연구)

  • Kim In-Chul;Ryoo Baek-Neung;Jung Jung-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.383-386
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    • 2006
  • Several HTPB/AP and HTPB/AP/HMX propellants were investigated experimentally for ignition characteristics in subatmospheric pressure. The threshold ignition pressure was 4psia for HTPB/AP composite propellant. The partial replacement of AP in HTPB/AP composite propellant by $5\sim15%$ of HMX, HNIW showed improvements in the threshold pressure was below 0.4psia. This appears to be due to the exothermic dissociation characteristics of HMX and HNIW at lower temperature $(\sim220^{\circ}C)$ than that of AP. The ignition substance B/KNO3 was coated thinly on the propellant surface for better ignition effect. As a result, ignition delay time of 15% was improved. NC is applied to $B/KNO_3$ ignition substance as a secondary binder and $NC-B/KNO-3$ suspension solution is coated to the propellant surface.

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Spinel$(MgAl_2O_4)$ single crystal growth by floating zone method (Floating zone 법에 의한 Spinel$(MgAl_2O_4)$단결정 성장)

  • Seung Min Kang;Byong Sik Jeon;Keun Ho Orr
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.3
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    • pp.325-335
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    • 1994
  • The spinel $MgO.Al_20_3$ single crystals were grown by FZ (floating zone) method. Its melting point is about, $2135^{\circ}C$ and is important to the process of the growth from the melt. There have been some reports of the growth by Czochralski and Verneuil method. However, this study is the first trial to the spinel crystal with the application of FZ method. In this study, $MgAl_2O_4$ spinel crystals were grown by using FZ method which uses the ellipsoidal mirror furnace having infrared halogen lamps as a heat source. With dopants of transition metal ions, it was possible to melt the feed rod which does not absorb the infrared rays due to the transparent properties to infrared ray of spinel itself and the red, green and blue colored spinel single crystals could be grown more easily. As a conclusion, the purpose of this study is to find the spinel single crystal growth mechanism with respect to th growth interfaces and molten zone stability and to characterize the state of growth resulting from the concavity to the melt of interfaces.

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The Formation of $YBa_2Cu_3O_{7-x}$(Y123) and CuO Phases in Cu-sheath YBCO Thick Films (동피복 YBCO 후막에서 $YBa_2Cu_3O_{7-x}$(Y123) 및 CuO상의 형성 기구)

  • Kim K.J.;Han S. C.;Han Y. H.;Jeong N. H.;Yun H. J.;Oh J. M.;Choi H. R.;Sung T. H.
    • Progress in Superconductivity
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    • v.6 no.2
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    • pp.129-132
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    • 2005
  • The formation behavior of $YBa_2Cu_3O_{7-x}$(Y123) and CuO phases in the heat-treated Cu-sheathed YBCO thick films was studied. The thick films were prepared by screen-printing method using $BaCO_3$ and Y211 powders on Cu tapes. The screen-printed thick films were placed at the center of the tube furnace, heated to $930^{\circ}C$ in air atmosphere and then maintained at the temperature for 60 sec - 300 sec. The microstructure and phases formed in the thick films were investigated by using optical microscope, X-ray diffraction (XRD) and SEM image analysis. During the heat treatment, partial melting occurred rapidly in the printed layers by peritectic reaction between CuO and precursor powders, and then YBCO superconducting phases nucleated from the Cu tapes and grew in a form of thick films.

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Evaluation of Degradation of Isothermally Aged Plasma-Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 열화 평가)

  • Koo, Jae-Mean;Seok, Chang-Sung;Kang, Min-Sung;Kim, Dae-Jin;Lee, Dong-Hoon;Kim, Mun-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.475-480
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    • 2010
  • The thermal barrier coating of a gas turbine blade was degraded by isothermal heating in a furnace and by varying the exposure time and temperature. Then, a micro-Vickers hardness test was conducted on the cross section of the bond coat and Ni-based superalloy substrate. Further, the thickness of TGO(Thermally Grown Oxide) was measured by using an image analyzer, and the changes in the microstructure and element contents in the coating were analyzed by using an optical microscope and by performing SEM-EDX analysis. No significant change was observed in the Vickers hardness of the bond coat when the coated specimen was degraded at a high temperature; delamination was observed between the top coat and the bond coat when the coating was degraded for 50 h at a temperature $1,151^{\circ}C$.

In Situ Observation of Solidification Behavior in Undercooled $Pd_{40}Cu_{30}Ni_{10}P_{20}$ Alloy Melts during Linear Cooling (연속냉각 중 과냉 된 $Pd_{40}Cu_{30}Ni_{10}P_{20}$ 합금 용탕의 실시간 응고거동 관찰)

  • Kim, Ji-Hun
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.276-285
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    • 2003
  • In the undercooled melt of $Pd_{40}Cu_{30}Ni_{10}P_{20}$ alloy, the solidification behavior including nucleation and growth of crystals at the micrometer level has been observed in-situ by use of a confocal scanning laser microscope combined with an infrared image furnace. The $Pd_{40}Cu_{30}Ni_{10}P_{20}$ alloy specimens were cooled from the liquid state to glass transition temperature. 575 K, at various cooling late under a helium gas flow. According to the cooling rate, the morphologies of the solidification front are changed among various types, irregular jog like front, columnar dendritic front, cellular grain, star like shape jog and fine grain, etc. The velocities of the solid-liquid interface are measured to be $10^{-5}{\sim}10^{-8}$ m/s which are at least two orders higher than the theoretical crystal growth rates. Combining the morphologies observed in terms of cooling rates and their solidification behaviors, we conclude that phase separation takes place in the undercooled molten $Pd_{40}Cu_{30}Ni_{10}P_{20}$ alloy. The continuous cooling transformation (CCT) diagram was constructed from solidification onset time at various linear cooling conditions with different rate. The CCT diagram suggests that the critical cooling rate for glassy solidification is about 1.5 K/s, which is in agreement with the previous calorimetric findings.