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모션분석 및 가상현실을 통한 제조공정 최적화 방안연구 (The Korea Convergence Society A Study on the Optimization of Manufacturing Process through Motion Analysis and Virtual Reality)

  • 김현종;홍정완;유연우
    • 한국융합학회논문지
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    • 제8권7호
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    • pp.23-28
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    • 2017
  • 제조업에 있어 효율적인 제조공정을 위해 기업의 생산성 향상 및 원가절감은 현 제조기업의 절실한 과제이다. 효율적인 제조공정 설계와 생산성향상을 위해 동작분석 및 가상현실기반의 테스트베드 연계시스템을 활용하여 불필요한 요소제거를 통해 효율적인 제조공정 방법을 연구한다. 가상의 사전 공정배치 시뮬레이션을 통한 최적화 검증 후 작업라인을 구축할 경우 추가적인 공정 수정 또는 보완에 소요되는 비용을 절감하고, 이는 결과적으로 기업의 제조경쟁력 향상이라는 실질적 효과를 도출할 수 있다. 본 연구를 통해 설계기간 단축, 설비개선, 자동화, 인간공학 실현, 프로세스 개선 등을 하여 생산성 향상, 품질 향상, 비용절감뿐만 아니라 안전 및 건강에 대한 직원만족을 달성할 수 있다.

수주생산 환경에서 견적관리체계의 구성에 관한 연구 (A Study on the Configuration of the Quotation Management System in the Make-To-Order Manufacturing Environments)

  • 전규환;장길상;박창권
    • 대한안전경영과학회지
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    • 제23권4호
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    • pp.73-81
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    • 2021
  • Today's manufacturers must respond quickly to customer needs. In particular, make-to-order companies are constantly striving to satisfy customer demand for products in order to secure more favorable conditions in the future through bidding. In this bidding process, quotations play a very important role in providing favorable conditions. And the most important content that companies strive to satisfy their customers is the product's performance. Therefore, a company can attract customers and secure economic profits through good quotations, but it can be said that the first priority is to match the performance of the products requested by the customers. That is, when a company creates a quotation, it is important to structure the quotation according to the performance of the product. Thus, this paper intends to present a quotation management framework and a quotation BOM information model for constructing quotations efficiently in make-to-order manufacturing. And, in order to prove the usefulness of the proposed quotation management framework, we presents an case of the construction of an quotation management system based on the JAVA platform. As a result, the integrated quotation management system based on the proposed quotation management framework and quotation BOM has been successfully operated in a make-to-order company that manufactures marine engines.

Impacts of the Establishments' Safety Behavior, Safety and Health Delivery and Communication on Occupational Safety and Health Policy Satisfaction

  • Choi, Seo-Yeon;Jung, Han-Suk;Ham, Joo-Hyun
    • 한국컴퓨터정보학회논문지
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    • 제24권8호
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    • pp.151-158
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    • 2019
  • In this paper, we conducted a study to understand the impacts of safety behavior, safety and health delivery and communication, which should be managed for the establishments' safety and health control on occupational safety and health policy satisfaction to utilize that as a material for preparing policy support and preventive measures. For this purpose, we conducted a statistic analysis with 2,970 establishments, utilizing the material, "2015 Occupational Safety and Health Company Survey". As a result, in the manufacturing industry, it turned out in the establishments with more than 300 workers, safety behavior, safety and health delivery and communication of the cooperative firm of the prime contractor were high. In addition, it turned out that safety behaviors had the biggest impact on occupational safety and health policy satisfaction in the manufacturing industry and safety and health delivery and communication had the biggest impact on occupational safety and health policy satisfaction in the construction industry and other industries. As for the relationship between companies, it turned out that safety behaviors had the biggest impact on that between the parent company and a cooperative firm of a prime contractor while safety and health delivery and communication on that between the prime contractor and the subcontractor. Through the results of this study, it is necessary to build up safety and health behavior and safety and health delivery and communication systems for the characteristics of the company, and it is expected that the effect of the safety and health control will increase when policy support is made accordingly.

폭약 및 폭탄 제조시 발생하는 시클로나이트의 작업자 노출수준 평가 (Worker's exposure assessment of cyclonite in explosive compounds and bomb manufacturing companies)

  • 정지연;이지현;김은영;이승훈
    • 한국산업보건학회지
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    • 제21권1호
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    • pp.55-61
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    • 2011
  • Cyclonite is a white powder and is very explosive. It can cause seizures (a problem of the nervous system) in human and animals when large amounts are inhaled or eaten. Research papers for workers exposure assesment of the cyclonite are very a few in the world. A field study was conducted at explosive compounds and bomb manufacturing companies to evaluate workers exposure to cyclonite. The airborne average concentration of cyclonite in explosive compounds manufacturing company was $4.10{\mu}g/m^3$(range: ND - $59.92{\mu}g/m^3$), and that of cyclonite in bomb manufacturing company was $31.49{\mu}g/m^3$(range: ND - $291.41{\mu}g/m^3$). Package process and assembly process in both companies were considered the high potential of exposure to cyclonite. Even though all airborne concentrations of cyclonite were lower than occupational exposure standard (MOEL: $500{\mu}g/m^3$), exposure to cyclonite can also occur through dermal contact during manufacture, handling, and clean-up of cyclonite. So control measures for protecting skin absorption of cyclonite were needed for preventing adverse health effect by cyclonite exposure.

자동차 부품 현업 분석을 통한 설계 BOM, 생산 BOM, 공정 BOM 구조 설계 (eBOM, mBOM, processBOM structure in analyzing of automobile part industry)

  • 이승우;이재경;이화기
    • 대한안전경영과학회지
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    • 제12권2호
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    • pp.125-132
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    • 2010
  • In accordance with the trend for cooperation of related company, BOM (Bill of Materials) has become an important factor in the manufacturing of production. BOM manages a various basic information of design, production, and process and so on. Especially, automobile industries are related to many company, they build a cooperative system from the communication of information. In this study, we have analyzed a BOM structure of a well-used automobile part industry and proposed a structure of engineering BOM, manufacturing BOM, process BOM for cooperative environment. A proposed various BOM structure are flexible in responding to the situation of structure alternations for automobile part. And also they include in environment factors. It is expected that these BOM structure will be used to basic template in automobile part industry which could be loaded with cooperative hub-system.

고객지향 수주생산 기업을 위한 제품사양 기반의 견적관리시스템 구축 (Development of a Product Specification Based Quotation Management System for Customer-Oriented Manufacturing Enterprise)

  • 정순일;김재균;장길상
    • 산업경영시스템학회지
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    • 제30권4호
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    • pp.141-154
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    • 2007
  • Nowadays, customer-oriented manufacturing enterprises such as airplane, ship, ship engine, etc are knowledge-intensive and higher added value industries. In these companies, to quickly respond customer's order, a quotation management is a very important task. But, this task is very complex, time-consuming, resource- consuming, and difficult process because it is related with many departments within a company. In this paper, for the effective and efficient quotation management, the concept of product specification framework is introduced because a quotation BOM (bills of material) can be created from product specification. Also, this paper presents the product specification framework based quotation management process and implements the quotation management system for the ship engine division of 'H' company, one of customer-oriented manufacturing enterprises. As a result, the proposed quotation management concept reduced a lead time of drawing out quotations from $3{\sim}10$ days to 1 hour. And, the constructed quotation management system achieved a rapidity, accuracy, quality, and workload reduction of the quotation management process.

우리나라 글로벌 자동차 물류기업의 발전 전략 -현대글로비스 사례 중심- (The development strategy of the global automotive logistics company in Korea - The case of Hyundai Glovis -)

  • 이충배;김정환
    • 한국항만경제학회지
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    • 제30권2호
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    • pp.145-172
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    • 2014
  • 자동차산업은 높은 수준의 전문화, 많은 생산량과 같은 특징을 가진 진입장벽이 높은 산업중 하나이다. 자동차 제조기업의 물류아웃소싱은 여러 회사에 아웃소싱을 주기보다는 특정 물류 서비스에 대해 독점 제공업자와 장기계약을 체결하거나, 한 개 이상의 물류서비스제공업자에게 물류의 특정영역 혹은 전부를 맡기는 계약을 체결하기도 한다. 본 연구의 목적은 서로 다른 물류아웃소싱 전략을 활용하고 있는 자동차 제조기업의 특성에 대한 분석을 통해 자동차 제조기업의 물류아웃소싱 유형별 특징을 도출하고, 장 단점을 비교하여 시사점을 제시하는 데 있다. 특히 우리나라 현대-기아차의 물류를 담당하고 있는 현대글로비스 사례를 중심으로 물류혁신과 효율적인 물류서비스 제공이 글로벌 공급사슬통합에 어떠한 효과를 미치는지에 대해 분석하였다.

한국의 제조기업 혁신전략에 대한 체계적 문헌 연구 (A Systematic Literature Review of Manufacturing Companies' Innovation Strategies in Korea)

  • 문승연
    • 기술혁신연구
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    • 제31권2호
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    • pp.135-172
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    • 2023
  • 제조기업의 혁신전략은 기업의 기술경영활동에 있어서 기술의 확보, 연구개발, 제품혁신 등 다양한 방식을 통해 궁극적으로 경쟁우위와 연결되기 때문에 기업의 기술경영을 논하는 데 중요한 역할을 한다. 그동안 국내 제조기업 혁신전략 연구는 기업 규모별·산업별 혁신전략, 혁신 성과, 혁신을 위한 자원 확보 등 다양한 측면에서 연구되어 왔으나, 이들 연구결과를 종합적·체계적으로 분석하는 연구는 거의 이루어지지 않았다. 본 연구는 국내 학계의 제조기업 혁신전략 논의를 종합하고자 2005년부터 2021년까지 한국학술재단 등재 학술지에 게재된 국내 제조기업 혁신전략 연구 51편을 대상으로 체계적 문헌 연구를 실시하였다. 연구대상 문헌에 대한 분석 결과를 토대로 크게 세 가지 측면(분석대상, 연구초점, 혁신전략 유형)에서 논의 결과를 종합하고 국내 제조기업 혁신전략 연구의 특징을 도출하였다. 연구 결과, 국내 제조기업 혁신전략 연구는 위 세 가지 측면을 기준으로 보았을 때 일부 분야에 편향된 연구가 이루어져 온 것을 확인할 수 있었으며 이를 바탕으로 국내 제조기업 혁신전략 연구의 미래 연구 방향을 제시하였다.

정수 선형 최적화를 이용한 조선해양 의장품 제작 물량 할당에 관한 연구 (Optimization of Quantity Allocation using Integer Linear Programming in Shipbuilding Industry)

  • 박중구;김민규
    • 대한조선학회논문집
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    • 제57권1호
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    • pp.45-51
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    • 2020
  • In this study, we developed an allocation optimization system for supply chain management in the shipbuilding and offshore construction industry. Supply chain operation is a way of operating manufacturing company responsible for the procurement of outfitting parts. The method about how to allocate the manufacturing volume to each partner company includes important decisions. According to the allocation method, the stability of the material supplied to the final installation process is guaranteed. We improved the allocation method that was previously decided by the person in charge. Based on the optimization engine, a system is developed that can automatically allocate the production volume. For optimization model configuration, factors affecting the volume allocation were analyzed and modeled as constraint factors. A target function is defined to minimize the difference in the load variance of each partner company. In order to use the same type of volume allocation engine for various outfitting products, the amount of work done by the partner company was standardized. We developed an engine that can allocate the same production load of each production partner. Using this engine, the operating system was developed and applied to the actual offshore project. It has been confirmed that the work load variance of suppliers can be maintained uniformly using the optimization engine rather than manual method. By this system, we stabilize the manufacturing process of partner suppliers.

소프트웨어 재사용 기법을 이용한 현장제어시스템의 구현 방법에 관한 연구 (A Study on Implementation Method of Manufacturing Control Systems using Software Reuse)

  • 김종수;오현승
    • 산업경영시스템학회지
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    • 제31권4호
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    • pp.168-176
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    • 2008
  • In an environment where manufacturing conditions such as product lines keep changing, manufacturing control systems need to be continually maintained and upgraded according to the change. This requires an effective system implementation methodology. In this paper, a methodology based on the multi-criteria similarity comparison of manufacturing processes is proposed. A newly introduced process is compared with existing ones based on the multi-criteria similarity, and candidates for software reuse are selected from stored modules according to the overall process characteristics. The proposed methodology has been tested for an electronics manufacturing company's manufacturing control system, and the result has been satisfactory in that it can save time and efforts for system implementation.