• Title/Summary/Keyword: Hyundai Motor Company

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Development of the combustion noise index and control algorithm through signal processing of in-cylinder pressure for a diesel engine (연소압력 신호처리를 통한 디젤엔진 연소음 지수 및 제어 알고리듬 개발)

  • Jin, Jaemin;Lee, Dongchul;Jung, Insoo
    • The Journal of the Acoustical Society of Korea
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    • v.35 no.3
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    • pp.208-215
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    • 2016
  • To control and improve a combustion behavior of an engine, various studies for the in-cylinder pressure have been consistently carried out. In this paper, the level of the combustion noise for a diesel engine is estimated from the in-cylinder pressure and defined as the combustion noise index. The combustion noise index is calculated from the FFT(Fast Fourier Transform) of the in-cylinder pressure and its validity is verified. The control system based on the combustion noise index is developed and implemented in a vehicle. A number of injection parameters are controlled to meet the desired combustion noise index, and the combustion noise of a vehicle is improved up to 4.0 dB(A) in the specified frequency band.

Analysis and Study for the Technical Direction of Internet of Things (IoT) in the Perspective of the Vehicle with Vehicle-Home IoT Service Cases (차량과 홈 IoT 기기 연동 서비스 사례를 통한 차량 측면에서의 IoT 기술 방향성 분석 및 고찰)

  • Kim, Joon-Young
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.53-60
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    • 2020
  • With the major advancement of vehicle-related technologies and services, the demands for the in/out-vehicle service expansion increase significantly. The key importance of the service expansion is to provide various vehicle-centric services in addition to improve the convenience and usability of users with connectivity. Recently, Internet of Things (IoT) gains major attention for small device connectivity and service, and it widens its area to other industries including automotive to advance and diversify its services. In this paper, we investigated the technical direction of the IoT service with the analysis of IoT technologies in the perspective of the vehicle. At first, we analyzed the vehicle and IoT services in each so that we are able to suggest the service design guideline and consideration to release integrated services between vehicle and IoT. Also, we reviewed the cases of few vehicle and home IoT integration services for the major insights and future direction of the integration services.

A Comparative Study of Weldable Current Range on AC and MFDC Resistance Spot Welding for 440 MPa Grade Steel Sheet (440 MPa급 도금강판의 저항 점 용접 시 AC 및 MFDC전원에 따른 가용전류구간 비교 연구)

  • Ji, Changwook;Park, Chansu;Kim, Chiho;Cho, Yongjoon;Oh, Dongjin;Kim, Myung-Hyun;Kim, Yang-Do;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.34-42
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    • 2017
  • This paper presents a comparative study of the AC and MFDC resistance spot welding process with consideration of sheet thickness. The previous studies have confirmed that there is difference in the optimum welding current and expulsion current with AC and MFDC. The aim of this study was revealing the effect of sheet thickness on weldable current range and expulsion behavior for AC and MFDC welding processes. The optimum welding current of AC was lower (1.6 kA) than MFDC welding process in 0.8 mm sheet thickness. Early nugget growth being caused by the peak current of AC developed weld interface deformation, which resulted in suppressing the growth of corona bond and occurrence of low current expulsion. The resistance spot welding for thicker sheet (1.4 mm) required lower current of 0.6 kA for the expulsion on the MFDC welding process. The growth of contact diameter (size of corona bond) and button diameter was linear up to the expulsion current with MFDC welding process. Therefore, more attention is required when the AC and MFDC resistance spot welding process is applied for different thickness of steel sheet combination for automotive application.

Effect of Early Injection Strategy on the Combustion and Emission Characteristics of the Common-rail DI Diesel Engine (코먼레일 직접분사식 디젤 엔진의 조기 분사가 연소 및 배기특성에 미치는 영향)

  • Yoon, Seung-Hyun;Kim, Myung-Yoon;Kim, Dae-Sik;Lee, Je-Hyung;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.26-31
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    • 2006
  • An experimental investigation of an early injection strategy was conducted on a small single cylinder common-rail DI diesel engine to reduce the oxides of nitrogen($NO_x$) emission. The main objectives of this study were to investigate the emissions, performance and combustion characteristics in a diesel engine with early and two-stage injections. The two- stage injection was conducted to reduce the wall-wetting of early injected fuels on the cylinder wall or to promote the ignition of premixed charge. The engine test was performed at conditions of 1500rpm, injection timing ranging from TDC to BTDC $80^{\circ}$. The experimental results show that $NO_x$ emissions were decreased in both cases of early injection and two stage injection compared to the conventional diesel combustion by the near TDC injection. However, soot and products of incomplete products (i.e. HC and CO) are slightly increased. Also, the second injection near TDC promoted the ignition of premixed fuel, therefore, IMEP was increased.

Thermo-Mechanical Reliability of Lead-Free Surface Mount Assemblies for Auto-Mobile Application (무연 솔더가 적용된 자동차 전장부품 접합부의 열적.기계적 신뢰성 평가)

  • Ha, Sang-Su;Kim, Jong-Woong;Chae, Jong-Hyuck;Moon, Won-Chul;Hong, Tae-Hwan;Yoo, Choong-Sik;Moon, Jeong-Hoon;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.24 no.6
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    • pp.21-27
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    • 2006
  • This study was focused on the evaluation of the thermo-mechanical board-level reliability of Pb-bearing and Pb-free surface mount assemblies. The composition of Pb-bearing solder was a typical Sn-37Pb and that of Pb-free solder used in this study was a representative Sn-3.0Ag-0.5Cu in mass %. Thermal shock test was chosen for the reliability evaluation of the solder joints. Typical $Cu_6Sn_5$ intermetallic compound (IMC) layer was formed between both solders and Cu lead frame at the as-reflowed state, while a layer of $Cu_3Sn$ was additionally formed between the $Cu_6Sn_5$ and Cu lead frame during the thermal shock testing. Thickness of the IMC layers increased with increasing thermal shock cycles, and this is very similar result with that of isothermal aging study of solder joints. Shear test of the multi layer ceramic capacitor(MLCC) joints was also performed to investigate the degradation of mechanical bonding strength of solder joints during the thermal shock testing. Failure mode of the joints after shear testing revealed that the degradation was mainly due to the excessive growth of the IMC layers during the thermal shock testing.

Potential Explosion Risk Comparison between SMR and DMR Liquefaction Processes at Conceptual Design Stage of FLNG (FLNG개념설계 단계에서 SMR 및 DMR 액화공정의 잠재적 폭발위험도 비교)

  • You, Wonwo;Chae, Minho;Park, Jaeuk;Lim, Youngsub
    • Journal of Ocean Engineering and Technology
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    • v.32 no.2
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    • pp.95-105
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    • 2018
  • An FLNG (floating liquefied natural gas) or LNG FPSO (floating production, storage and offloading) unit is a notable offshore unit with the increasing demand for LNG. The liquefaction process on an FLNG unit is the most important process because it determines the economic feasibility, but would be a hazard source because of the large quantity of hydrocarbons. While a high efficiency process such as C3MR has been preferred for onshore liquefaction processes, a relatively simple process such as the SMR (single mixed refrigerant) or DMR (dual mixed refrigerant) liquefaction process has been selected for offshore units because they require a more compact size, lighter weight, and higher safety due to their space limitation for facilities and long distance from shore. It is known that an SMR has the advantages of a simple configuration, small footprint, and lower risk. However, with an increased production rate, the inherent safety of SMR needs to be evaluated because of its small train capacity. In this study, the potential explosion risks of the SMR and DMR liquefaction processes were evaluated at the conceptual design stage. The results showed that an SMR has a lower overpressure than a DMR at the same frequency, only with a small production capacity of 0.9 MTPA. With increased capacity, the overpressure of the SMR was higher than that of the DMR. The increased number of trains increased the frequency in spite of the small amount of equipment per train. This showed that the inherent risk of an SMR is not always lower than that of a DMR, and an additional risk management strategy is recommended when an SMR is selected as the concept for an FLNG liquefaction process compared to the DMR liquefaction process.

Dispersion-Based Continuous Wavelet Transform for the Analysis of Elastic Waves

  • Sun, Kyung-Ho;Hong, Jin-Chul;Kim, Yoon-Young
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2147-2158
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    • 2006
  • The continuous wavelet transform (CWT) has a frequency-adaptive time-frequency tiling property, which makes it popular for the analysis of dispersive elastic wave signals. However, because the time-frequency tiling of CWT is not signal-dependent, it still has some limitations in the analysis of elastic waves with spectral components that are dispersed rapidly in time. The objective of this paper is to introduce an advanced time-frequency analysis method, called the dispersion-based continuous wavelet transform (D-CWT) whose time-frequency tiling is adaptively varied according to the dispersion relation of the waves to be analyzed. In the D-CWT method, time-frequency tiling can have frequency-adaptive characteristics like CWT and adaptively rotate in the time-frequency plane depending on the local wave dispersion. Therefore, D-CWT provides higher time-frequency localization than the conventional CWT. In this work, D-CWT method is applied to the analysis of dispersive elastic waves measured in waveguide experiments and an efficient procedure to extract information on the dispersion relation hidden in a wave signal is presented. In addition, the ridge property of the present transform is investigated theoretically to show its effectiveness in analyzing highly time-varying signals. Numerical simulations and experimental results are presented to show the effectiveness of the present method.

A comparative study of constant current control and adaptive control on electrode life time for resistance spot welding of galvanized steels (용융아연도금 강판 저항 점 용접 시 정전류 및 적응제어 적용에 따른 연속타점 특성 평가 및 고찰)

  • Seo, Jeong-Chul;Choi, Il-Dong;Son, Hong-Rea;Ji, Changwook;Kim, Chiho;Suh, Sung-Bu;Seo, Jinseok;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.47-55
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    • 2015
  • With using adaptive control of the resistance spot welding machine, the advantage on electrode life time for galvanized steels has been addressed. This study was aimed to evaluate the electrode life time of galvanized steels with applying the constant current control and the adaptive control resistance spot welding process for a comparison purpose. The growth in diameter of electrode face was similar for both the constant current and the adaptive control up to 2000 welds. The button diameter was decreased with weld numbers, however, sudden increase in button diameter with use of the adaptive control after 1500 welds was observed. The peak load was continuously decreased with increasing number of welds for both the constant current and the adaptive control. The current compensation during a weld was observed with using the adaptive control after 1800 welds since the ${\beta}$-peak on dynamic resistance curve was detected at later weld time. The current compensation with adaptive control during resistance spot welding enhanced the nugget diameter at the faying interface of steel sheets and improved the penetration to thinner steel sheet.

Theoretical background discussion on variable polarity arc welding of aluminum (가변 극성 알루미늄 아크 용접의 이론적 배경 고찰)

  • Cho, Jungho;Lee, Jungjae;Bae, Seunghwan;Lee, Yongki;Park, Kyungbae;Kim, Yongjun;Lee, Junkyung
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.14-17
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    • 2015
  • Cleaning effect is well known mechanism of oxide layer removal in DCEP polarity. It is also known that DCEN has higher heat input efficiency than DCEP in GTAW process. Based on these two renowned arc theories, conventional variable polarity arc for aluminum welding was set up to have minimum DCEP and maximum DCEN duty ratio to achieve the highest heat input efficiency and weldability increase. However, recent several variable polarity GTA research papers reported unexpected result of proportional relationship between DCEP duty ratio and heat input. The authors also observed the same result then suggested combination of tunneling effect and random walk of cathode spot to fill up the gap between experiment and conventional arc theory. In this research, suggested combinational work of tunneling effect and rapid cathode spot changing is applied to another unexpected phenomena of variable polarity aluminum arc welding. From previous research, it is reported that wider oxide removal range, narrower bead width and shallower penetration depth are observed in thin oxide layered aluminum compared to the case of thick oxide. This result was reported for the first time and it was hard to explain the reason at that time therefore the inference by the authors was hardly acceptable. However, the suggested combinational theory successfully explains the result of the previous report in logical way.

Evaluation and solution of noise making weldment in automotive body (차체 이음 유발 용접 불량에 대한 분석과 해결 방안)

  • Cho, Jungho;Lee, Jungjae;Bae, Seunghwan;Lee, Yongki;Park, Kyungbae;Kim, Yongjun;Moon, Semin
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.18-22
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    • 2015
  • The importance of emotional quality of car is getting higher in these days. Noise takes great portion in emotional quality because it is detectable problem with just a few rides. The sources of car noise during operation are various and the related technical issues are vast. Sometimes weldments of auto body are referred as the source of noise and the suspicious weldment shows unsatisfactory welding quality in most cases. In this research, cases of noise making weldments are investigated to figure out the solution for welding quality improvement. They are categorized into several groups in according to the inferred types of the error source then appropriate solutions are suggested. Auto body has weldments of resistance spot welding and gas metal arc welding in general. Therefore the solutions are suggested as adjustment of welding process variables and related machineries. Inevitable error source is also referred which is originated from thermal expansion rate difference between ultra high strength steel and mild steel. This new approach is validated through simple calculation then more concrete investigation with numerical analysis is remained as further works to be done.