• Title/Summary/Keyword: Hydraulic pump system

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An Experimental Study on the Energy Saving Hydraulic Control System Using Constant Pressure System (정압력원을 이용한 에너지 절감 유압 제어 시스템에 관한 실험적 연구)

  • Cho, Yong-Rae;Ahn, Kyoung-Kwan;Kim, Jung-Soo;Yoon, Ju-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.68-76
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    • 2007
  • It is strongly requested to reduce fuel consumption because of high oil price and exhaust gases of road vehicles for environmental preservation. To solve these problems, several types of hybrid vehicles have been developed. Among them, flywheel hybrid vehicle using variable displacement pump/motor was already proposed as one of the feasible hybrid systems in place of hybrid vehicle by the conventional storage battery. The proposed flywheel hybrid vehicle is to keep constant pressure of high pressure line by the control of swash plate angle of flywheel pump/motor as pressure compensator. The efficiency of the overall system depends severely on the efficiency of hydraulic pump/motor in the energy saving hydraulic control system by simulation. According to the control methods of swash plate angle of piston pump/motor, there remain several problems to be solved. In this paper, experimental setup for energy saving is fabricated and the efficiency of energy saving is investigated by experiments with respect to various experimental conditions.

A Study on the Modeling and Simulation of an Electro-Hydraulic Power Steering system (전기 유압식 동력 조향시스템의 모델링 및 시뮬레이션에 관한 연구)

  • Kim, Ji-Hye;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1008-1013
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    • 2012
  • Electro-hydraulic power steering (EHPS) system is the power-assisted steering which operates the hydraulic pump by BLDC motors for assisting the steering force. EHPS consists of BLDC motor, gear pump, oil-hydraulic circuit and steering system. Since EHPS is a convergence system consisting of electricity and electronic, hydraulic and mechanical system, it is difficult to establish the simulation model. In this paper, the mathematical model of EHPS system components were presented, and the simulations of the multi-domain system were performed by using AMESim. The trial and error of development would be reduced by using this simulation results, and it would be helpful for developing high-quality EHPS.

SIMULATION OF A HYDRAULIC CONTROL SYSTEM FOR POWERSHIFT TRANSMISSION OF TRACTORS

  • Kim, D. C.;Lee, H. S.;Kim, K. U.;Y S. Nam
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.498-505
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    • 2000
  • Performance of a hydraulic system is influenced by its working temperature. Therefore, it is very important to make the system perform uniformly in an entire range of the working temperature. In this study a simulation of a hydraulic control system for the powershift transmission of tractors was conducted and the effect of the temperature was investigated in terms of design conditions of the system. Results of the simulation are as follows. The hydraulic control system with a spring accumulator was found to be more convenient to control the shifting time than that with a gas accumulator. By returning the oil from the clutches to the system through a path between the filter and pump, the time delay due to the pressure difference between the low and high temperatures could be reduced. Therefore, it was recommended that the hydraulic control system for the powershift transmission of tractors must be equipped with a spring accumulator and a circuit to return oil from the clutches to the system through a path between the filter and pump.

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Hybrid control of the swash plate-type variable displacement hydraulic piston pump for an EHA (EHA용 가변용적형 사판식 유압 피스톤 펌프의 하이브리드 제어)

  • Kwon, Yong-Cheol;Hong, Yeh-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.4
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    • pp.291-298
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    • 2013
  • In this paper a new hybrid-type control system is proposed which reduces the pump speed of an electro-hydraulic actuator consisting of a pressure-compensated variable displacement piston pump and a valve-controlled hydraulic cylinder, whenever the flow rate demand is low. In order to avoid interfering with the pressure regulator which also has an effect on swash plate angle, the pump speed is changed in proportion to the mean value of the speed component of position commands. Additionally a pressure switch is employed to prevent the system pressure from getting lower than a reference value. Based on computer simulation & experimental results, it is shown that the hybrid control can save the idling power up to 44% at a stand-by mode by reducing the pump speed from 1,800 rpm to 600 rpm without affecting the dynamic response of the electro-hydraulic actuator.

A study on Energy Saving Hydraulic System Using Hydraulic Transformer (유압 트랜스포머를 이용한 에너지 절감형 유압시스템에 관한 기초연구)

  • Lee, Min-Su;Ahn, Kyoung-Kwan;Cho, Yong-Rae;Jo, Woo-Keun;Hung, Ho Triet
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.917-922
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    • 2008
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. Based on the nominal model derived from mathematical model, the feedback type two-degree-of-freedom controller is designed and implemented. From simulation results, the disturbances including nonlinear friction torque, leakage flow and load force can be compensated and good positioning accuracy is obtained. It show that the proposed controller is effective.

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Hydraulic Cylinder Design of Lifting Pump Mounting and Structural Safety Estimation of Mounting using Multi-body Dynamics (다물체 동역학을 이용한 양광펌프 거치대의 유압 실린더 설계 및 구조 안전성 평가)

  • Oh, Jae-Won;Min, Cheon-Hong;Lee, Chang-Ho;Hong, Sup;Kim, Hyung-Woo;Yeu, Tae-Kyung;Bae, Dae-Sung
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.120-127
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    • 2015
  • When a deep-seabed lifting pump is kept this device has bending and deformation in the axis due to its long length(8m). These influences can be caused a breakdown. Therefore, a mounting must be developed to keep the lifting pump safe. This paper discusses the hydraulic cylinder design of the lifting pump and structural safety estimation of the mounting using SBD(simulation-based design). The multi-body dynamic simulation method is used, which has been used in the automotive, structural, ship building, and robotics industries. In this study, the position and diameter of the hydraulic cylinder were determined based on the results of the strokes and buckling loads for the design positions of the hydraulic cylinder. A structural dynamic model of the mounting system was constructed using the determined design values, and the structural safety was evaluated using this dynamic model. According to these results, this system has a sufficient safety factor to manufacture.

A Study on the Development of the Automatic Performance­Test­machine for Power Steering Pump (파워스티어링 펌프의 자동 성능 시험기 개발에 관한 연구)

  • 정재연;정석훈
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.335-341
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    • 2003
  • Recently, the automotive industry is being developed rapidly. On this, a demand of high quality performance­test­machine is increased too. But it is progressive technology that must be combined hydraulic, mechanic and electronic technologies. To construct this system, the design of oil hydraulic circuit, interface skill between sensor and personal computer, data acquisition & display system and integrated control are very important skill. Moreover, reliable data is obtained with vacuum system and complex heat exchange system. Therefore, in this study, we designed a performance­test­machine by using above key technologies and we also made a integrated PC control system using personal computer which is more progressive and flexible method than PLC control.

Development of piston contact mechanism for radial piston pump (레이디얼 피스톤 펌프의 피스톤 접촉 메커니즘 개발)

  • Ham, Y.B.;Cha, J.G.;Kim, D.M.;Kong, T.W.;Yun, S.N.;Ahn, K.Y.;Kweon, B.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.1
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    • pp.1-5
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    • 2010
  • This paper presents the experimental results of the radial piston type oil pump with new mechanism for a metal diaphragm hydrogen compressor. Generally, metal diaphragm type hydrogen compressor systems are operated by oil hydraulic power. In this system an oil compensating pump has been demanded to compensate for a leakage oil head chamber. The metal diaphragm type hydrogen compressor consists of an oil compensating pump, commonly used hydraulic piston pump and driven by main crank shaft. The radial piston type oil compensating pump with new rolling contacted piston mechanism is developed and experimented. The developed piston element of the radial piston pump consists of piston, steel ball, return spring, two check valves, eccentric cam and ball racer. In this study, designed 4 type pistons as and orifice hole. Operating characteristics and pressure ripple characteristics are tested under no load to 60bar loaded with every 20bar increasing step and pressure ripple and flow rate are experimentally investigated.

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Design for Cam Curve of a Oil Hydraulic Vane Pump for Vehicles′ Power Steering System (자동차 PS용 베인펌프의 캠곡선 설계)

  • 정석훈;정재연
    • Tribology and Lubricants
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    • v.20 no.3
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    • pp.157-162
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    • 2004
  • The cam curve of a balance type vane pump consists usually of circular arcs and Archimedes' spirals. However, if they are connected directly together, the curve must have a few discontinuous points of the gradients and the motion of the vanes is no longer smooth. Designing data for an oil hydraulic vane pump used in power steering system were obtained by the acquisition of optimum cam profile data which can be available to reduce noises and vibrations through the minimization of cavitation with the improvement of suctional performance. The performance test is carried on the trial manufactures by measuring the volumetric and the mechanical efficiency. And from that result, maintaining the same characteristic as the conventional one in the relief pressure and noise level, the experimental pump discharges 0.7 $\ell$/min and shows nearly 3.5% enhancement in the total efficiency more than the conventional one.

Evaluation of Hydraulic Conductivity Function in Unsaturated Soils using an Inverse Analysis (역해석기법을 이용한 불포화토 투수계수함수 산정에 관한 연구)

  • Lee, Joonyong;Han, Jin-Tae
    • Journal of The Korean Society of Agricultural Engineers
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    • v.55 no.4
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    • pp.1-11
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    • 2013
  • Unsaturated hydraulic conductivity function is one of key parameters to solve the flow phenomena in problems of landslide. Prediction models for hydraulic conductivity function related to soil-water retention curve equations in many geotechnical applications have been still used instead of direct measurement of the hydraulic conductivity function since prediction models from soil-water retention curve equations are attractive for their fast and easy use and low cost. However, many researchers found that prediction models for the hydraulic conductivity function can not predict the hydraulic conductivity exactly in comparison with experimental outputs. This research introduced an inverse analysis to evaluate the hydraulic conductivity function corresponding to experimental output from the flow pump system. Optimisation process was carried out to obtain the hydraulic conductivity function. This research showed that the inverse analysis with flow pump system was suitable to assess the hydraulic conductivity in unsaturated soil, and the prediction models for the hydraulic conductivity were led to the significant discrepancy from actual experimental outputs.