• Title/Summary/Keyword: Hydraulic power system

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Design and Experimental Evaluation of a Robust Force Controller for a 6-Link Electro-Hydraulic Manipulator via H$_{\infty}$ Control Theory

  • Ahn, Kyoung-Kwan;Lee, Byung-Ryong;Yang, Soon-Yong
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.999-1010
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    • 2003
  • Uninterrupted power supply has become indispensable during the maintenance task of active electric power lines as a result of today's highly information-oriented society and increasing demand of electric utilities. This maintenance task has the risk of electric shock and the danger of falling from high place. Therefore it is necessary to realize an autonomous robot system using electro-hydraulic manipulators because hydraulic manipulators have the advantage of electric insulation and power/mass density. Meanwhile an electro-hydraulic manipulator using hydraulic actuators has many nonlinear elements, and its parameter fluctuations are greater than those of an electrically driven manipulator. So it is relatively difficult to realize not only stable contact work but also accurate force control for the autonomous assembly tasks using hydraulic manipulators. In this paper, the robust force control of a 6-link electro-hydraulic manipulator system used in the real maintenance task of active electric lines is examined in detail. A nominal model for the system is obtained from experimental frequency responses of the system, and the deviation of the manipulator system from the nominal model is derived by a multiplicative uncertainty. Robust disturbance observers for force control are designed using this information in an H$\_$$\infty$/ framework, and implemented on the two different setups. Experimental results show that highly robust force tracking by a 6-link electro-hydraulic manipulator could be achieved even if the stiffness of environment and the shape of wall change.

On the Selection of Hydraulic System for Hatch Cover (Hatch Cover의 유압장치의 선정에 관한 연구)

  • Kim, Hyeong-Su
    • 한국기계연구소 소보
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    • s.14
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    • pp.157-168
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    • 1985
  • In cargo vessels, hatch covers are used to prevent sea water from penetrating into the cargo hold and to keep the vessels buoyant. And also they can be used as cargo loading devices as in container ships. In this paper, hatch covers are classified according to their operation method and their characteristics are briefly demonstrated. Systematic description on the scantling of the hatch cover panel and how to determine the capacity of the hydraulic power system fir folding hatch cover panels are also presented. The hydraulic power system is selected from the result of dynamic analysis of the movements of the hatch cover panels when stored on the upper deck. The hatch coaming height is determined as shortly as the hydraulic cylinders can be installed. This study deals with the hatch cover system of the medium sized multi-purpose cargo vessel, but the results of this study can be applied to large-sized cargo vessels with a slight change of the input data in the calculations. Further research on the high pressure pump, hydraulic cleating system and hydraulic piping will realize domestic production of the whole hatch cover system which have been supplied from foreign makers until now

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A Study on Estimator and Controller Design of VSC Hydraulic Unit (VSC 유압유닛의 압력 추정기 및 제어기 설계에 관한 연구)

  • Yoo Seung-Jin;Kim Beom-Joo;Lee Kyo-Il
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.4
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    • pp.7-13
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    • 2005
  • This paper presents modeling and ostimator/controller design for the hydraulic system in Vehicle Stability Control(VSC) system. A nonlinear mathematical model of the VSC hydraulic system is proposed and its accuracy is experimentally verified. A brake pressure estimator is then designed based on the derived mathematical model of VSC hydraulic system. And a disturbance observer, which compensates the estimation error between the brake pressure and the computed brake pressure is also designed to enhance the accuracy of the estimator. The proposed controller has the form of a feedback controller and determines explicitly the on/off ratio of valves' driving PWM signals by means of making use of the simplified mathematical model in the VSC hydraulic system. The performance of the designed controller whose feedback signal is generated by the brake pressure estimator is validated through experimental results.

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A Study of Dynamic Response in a Pipeline for Design of Hydraulic Circut (유압회로 설계를위한 유압관로에서의 동특성연구)

  • Kim, Ji-Hwan;Kim, Kwang-Ho;Shin, You-Hwan;You, Young-Tae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2024-2030
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    • 2003
  • Design for a quite operation of fluid power system requires the understanding of noise and vibration characteristics of the system. This paper presents a dynamic response for design of hydraulic circuit. Experimental investigations on the attenuation characteristics of pressure ripple in automotive power steering hydraulic pipe with dynamic response of hydraulic pipe line is examined. Also, a mathematical model of hydraulic pipe is proposed to support design of the hydraulic circuit and analyze the attenuation characteristics of pressure ripples in a hydraulic pipe line. And analyze the impedance characteristics to determine the postion to construct accumulator for attenuation the pressure pulsation. The experimental results show that the pulsation attenuation characteristics of hydraulic hoses is remarkably affected by the flexible metal tube inserted coaxially inside a hydraulic hose with a finite length as well as viscoelastic properties of hose wall. It is also shown that the predicted results by the model proposed here agree well with the measured results over a wied range of frequency;

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Active Force Control of Electro-Hydraulic Hybrid Load Simulator using Quantitative Feedback Theory (QFT를 이용한 전기유압 하이브리드 부하 시뮬레이터의 능동 힘제어)

  • Yoon, Joo-Hyeon;Ahn, Kyoung-Kwan;Truong, Dinh Quang;Jo, Woo-Geun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.2
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    • pp.45-53
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    • 2009
  • Today, reduction of $CO_2$ exhaustion gas for global-warming prevention becomes important issues in all industrial fields. Hydraulic systems have been widely used in industrial applications due to high power density and so on. However hydraulic pump is always being operated by engine or electric motor in the conventional hydraulic system. Therefore most of the conventional hydraulic system is not efficient system. Recently, an electro-hydraulic hybrid system, which combines electric and hydraulic technology in a compact unit, can be adapted to a wide variety of force, speed and torque requirements. In the electro-hydraulic hybrid system, hydraulic pump is operated by electric motor only when hydraulic power is needed. Therefore the electro-hydraulic system can reduce the energy consumption drastically when compared to the conventional hydraulic systems. This paper presents a new kind of hydraulic load simulator which is composed of electro-hydraulic hybrid system. Disturbances in the real working condition make the control performance decrease or go bad. QFT controller is designed to eliminate or reduce the disturbance and improve the control performance of the electro-hydraulic load simulator. Experimental results show that the proposed controller is verified to apply for electro-hydraulic hybrid system with varied external disturbances.

Numerical Analysis Dynamometer (Water Brake) Using Computational Fluid Dynamic Software

  • Cahyono, Sukmaji Indro;Choe, Gwang-Hwan;Sinaga, Nazaruddin
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.103-111
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    • 2008
  • One of the most popular internal combustion engines is the engine in the transportation device. Power is a parameter that shows the capabilities of an object that gives energy, for example the internal combustion engine. Power in this engine is measured by a device called dynamometer. The CFD (Computational Fluid Dynamic) fluent software was simulated several impeller variables to absorb power of engine. With that result, we knew the biggest dynamometer absorber power, cheapest and easy to be made. The hydraulic dynamometer is selected type of dynamometer as the result of design process. The basic principle of a hydraulic dynamometer is the same as centrifugal pump but it has low pump efficiency. The results of the test are maximum power and torque of the tested engine and the operation area of the selected hydraulic dynamometer.

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A Study on Lubrication Characteristic of the Hydrostatic Bearing In Swash Plate Type Piston Motor (사판식 피스톤 모터의 정압베어링 윤활특성에 관한 연구)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.5-9
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    • 2011
  • The hydraulic piston using a hydrostatic bearing has been used widely due to its satisfying performance at very high pressurized circumstance and relative higher power density in comparison to conventional one. For high pressurization, enhanced efficiency and long durability of the hydraulic piston, the design of hydrostatic bearing is at issue, which is installed between piston shoe and swash plate. The performance of the hydrostatic bearing is influenced significantly by the assembly of the piston shoe consisting of circular land and recess. In this study, to estimate the performance of the hydrostatic bearing, the characteristics for lubrication of the assembly of the piston shoe were investigated by measuring a leakage rate of hydraulic fluid under an experimental condition, where a rotating velocity of the piston, hydraulic pressure and temperature of the hydraulic fluid were changed systematically. In addition, a film thickness of the hydraulic fluid on the piston shoe was measured and compared to theoretical one.

Design of Optimal Capacity Coefficients of Flow Control Valves in the Hoist Hydraulic System Using the Complex Method (콤플렉스법에 의한 호이스트 유압회로 유량제어밸브의 최적유량계수 설계)

  • Lee, S.R.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.1
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    • pp.1-6
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    • 2007
  • The typical hydraulic system of hoist is composed of a hydraulic supply unit, a directional control valve, two pilot operated check valves, two flow control valves. The capacity coefficients of flow control valves should be adjusted for the hoist to operate at moderate speed and minimize the hydraulic energy loss. However, it is difficult to adjust the four capacity coefficients of flow control valves by trial and error for optimal operation. The steady state model of the hoist hydraulic system is derived and the optimal capacity coefficients of flow control valves are obtained using the complex method that is one kind of constrained direct search method.

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Optimal Design of the Hoist Hydraulic System Including the Counter Balance Valve and Differential Cylinder Circuit (카운터밸런스밸브와 차동실린더회로를 포함한 호이스트 유압장치의 최적설계)

  • Lee, S.R.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.1
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    • pp.13-19
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    • 2008
  • The typical hydraulic system of hoist is composed of a hydraulic supply unit, a directional control valve, counter balance valve, and flow control valves. The flow capacity coefficients of flow control valves should be adjusted so that the hoist is operated at moderate speed and the hydraulic energy loss is minimized. However, it is difficult to adjust the flow coefficients of flow control valves by trial and error for optimal operation. Here, the steady state model of the hoist hydraulic system including the differential cylinder circuit is derived and the optimal flow capacity coefficients of flow control valves are obtained using the complex method that is one kind of constrained direct search method.

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Development of Simulation Model for Trajectory Tracking on Hydraulic System (유압시스템의 궤적 추종 시뮬레이션 모델 개발)

  • Choi, Jong-Hwan
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.61-66
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    • 2008
  • The hydraulic system have been used much in a heavy machine which high power source is desired. In the case of the heavy press machine and the injection molding machine, the use of the hydraulic power is essential especially for increasing productivity and getting the good products. Because the hydraulic circuit is very complex and the system parameters are uncertain, the development of the simulation model for hydraulic system is not easy in the heavy machine. In this case, Many researchers have used a commercial program for analysis and development in a major field of study. In this paper, the aim is to develop the simulation model of the hydraulic system with various commercial program for trajectory tracking. And adaptive control method is applied to the simulation model for the trajectory tracking of a cylinder motion. Load on the cylinder is modeled in ADAMS program, the hydraulic circuit including pump, spool valve and cylinder is modeled in AMESim program and a controller is designed in MatLab/simulink program. The suggested model is applied for the tracking of a cylinder motion, and through computer simulation, its trajectory tracking performance is illustrated.

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