• Title/Summary/Keyword: Hydraulic mechanism

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Centrifuge modeling of dynamically penetrating anchors in sand and clay

  • An, Xiaoyu;Wang, Fei;Liang, Chao;Liu, Run
    • Geomechanics and Engineering
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    • v.30 no.6
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    • pp.539-549
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    • 2022
  • Accidental anchor drop can cause disturbances to seabed materials and pose significant threats to the safety and serviceability of submarine structures such as pipelines. In this study, a series of anchor drop tests was carried out to investigate the penetration mechanism of a Hall anchor in sand and clay. A special anchor drop apparatus was designed to model the inflight drop of a Hall anchor. Results indicate that Coriolis acceleration was the primary cause of large horizontal offsets in sand, and earth gravity had negligible impact on the lateral movement of dropped anchors. The indued final horizontal offset was shown to increase with the elevated drop height of an anchor, and the existence of water can slow down the landing velocity of an anchor. It is also observed that water conditions had a significant effect on the influence zone caused by anchors. The vertical influence depth was over 5 m, and the influence radius was more than 3 m if the anchor had a drop height of 25 m in dry sand. In comparison, the vertical influence depth and radius reduced to less than 3 m and 2 m, respectively, when the anchor was released from 10 m height and fell into the seabed with a water depth of 15 m. It is also found that the dynamically penetrating anchors could significantly influence the earth pressure in clay. There is a non-linear increase in the measured penetration depth with kinematic energy, and the resulted maximum earth pressure increased dramatically with an increase in kinematic energy. Results from centrifuge model tests in this study provide useful insights into the penetration mechanism of a dropped anchor, which provides valuable data for design and planning of future submarine structures.

A Study on Manually and Continuously Variable Impact Force Control Device Development for Hydraulic Breakers (유압브레이커의 수동 무단 타격력 제어기구 개발에 대한 연구)

  • Kang, Young Ky;Jang, Ju Seop
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.46-53
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    • 2020
  • In this paper, the development of a manually and continuously variable impact force control mechanism for hydraulic breakers was studied. Generally, a hydraulic breaker has one or two piston strokes. Hydraulic breakers, which have two strokes, have two valve-switching ports and make short and long piston strokes. The piston stroke valve controls the piston stroke by opening and closing a short stroke-switching port. The short piston stroke mode is used to break soft rock, concrete, or asphalt. This stroke control valve system is not popular for small hydraulic breakers mounted on 1 to 14-ton excavators. To preserve the carrier-like excavator, proper breaking force is needed, and it can be easily controlled by multiple piston stroke control valves. The easiest way to control these breakers is to use several switching ports and valves but they are not easy to install in small hydraulic breakers and are expensive. To use only one switching port and valve, a method can be used to change the open area of the switching port to delay valve switching. This method provides multiple piston strokes.

A Study on the Hydraulic Cylinder with built-in Displacement and Thrust Control Function

  • Kitagawa, Ato;Wu, Chunnan;Park, Sung-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1157-1161
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    • 2003
  • A novel actuator with built-in the displacement and the thrust control function is presented in this paper. This actuator is a kind of compact hydraulic cylinder system which consists of a hydraulic cylinder, a spool, a sleeve, a mechanical feedback mechanism and a stepping motor. The displacement and thrust is in proportion to the rotational angle of stepping motor by the mechanical feedback. In order to investigate characteristics of this actuator, simulation study and preliminary experiments are conducted. Through the preliminary experiment this actuator is very effective in the control for displacement and thrust. Also, it became obvious that the stability of system can be adjusted by using the restrictor with the effect of velocity feedback. Furthermore, this paper explained that a flexible compliance control could be realized by adjusting the feedback weighting in the actuator.

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A Study of Safety Acquirement for an Assessment of Ultra High Pressure System (초고압 시스템의 안전성 확보에 대한 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Kim, Jae-Hoon
    • Journal of the Korean Society of Safety
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    • v.25 no.5
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    • pp.7-14
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    • 2010
  • Ultra high pressure system, which can be generally increased over 1,000bar, needs to have sealing mechanism to protect leakage and selection of the materials used in the intensifier. Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions. Components need to be tested under 1.5 to 3 times of rated pressure to check the tolerance even though rated pressure range of these components are not ultra high pressure. So, the ultra high pressure system needs to be equiped to test components. In this study, safety assessments of ultra high pressure system which are using failure analysis of components, changing the types of the control system, and finite element analysis with static condition, are investigated.

A Study on the Design Paramter of a Hydraulic Shift Actuator of an AMT (자동화 수동변속기의 변속 조작용 유압 액츄에이터의 설계 변수에 관한 연구)

  • Song, Chang-Seop;Lee, Sang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.75-82
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    • 2007
  • The AMT(Automated Manual Transmission) has been developed by utilizing the auto clutch system and the automatic shift mechanism, to automate the clutch operation and shift operation of the existing MT(Manual Transmission). The use of hydraulic actuator for each actuator of the clutch and gear has realized a reduction of fuel consumption and exhaust emission. In this paper, we develop a simulator for the transmission control system of the AMT using AMESim. The developed simulator can be applied to design the hydraulic select actuator system of an AMT.

Ddsign of a backcap system for remote control of hydraulic valves (유압밸브의 원격제어를 위한 Backcap 시스템 설계 연구)

  • Lee, Jae-Gyu;Myung, Jae-Sik;Kim, Kyung-Jin;Kim, Ock-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.65-74
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    • 1994
  • Backcap is an electric remote control system for the operation of directional flow control valves. This paper presents a new type of basckcap system which is characterized by its simple construction. The backcap is essentially a hydraulic cylinder of which the piston is connected to a spool of hydraulic valve and controlled by input current. An inherent feedback is imposed on its mechanism so that no artificial noe is needed. Characteristics of the backcap is verified by stability analysis, transient motion and steady state positioning for step inputs. Design parameter analyses have been executer by some analytical approaches and computer simulations, which lead to their optimal valves. These results contributed to an effective new backcap system and its design strategy.

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A Study on the Pulsation Pressure Reduction for the Hydraulic System of Medium-large Excavator (중대형 굴삭기 유압시스템의 압력 맥동 저감 연구)

  • Kim, Young-Hyun;Joo, Won-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.1
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    • pp.18-23
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    • 2011
  • With hydraulic noise test facility, a variety of tests were performed to investigate the pulsation pressure generation mechanism and its transmission characteristics and to derive the noise control methodology. Many experiments were carried out by changing average pressure, flow rate, pump speed, hose length and MCV spool condition. From the test results, the correlations between pulsation pressure and other design parameters, such as static pressure, flow rate and MCV spool opening area and length of hose, were found out. And also each contribution factors were evaluated from the regression analysis. By changing hose length, the pulsation pressure resonance phenomenon was investigated. In order to find out the pulsation pressure reduction measures pulsation pressure analysis, such as pulsation pressure of hydraulic pump itself and pulsation pressure of hydraulic system, by using AMESim were studied. In addition hydraulic silencer was developed based on the Helmholtz resonator. And its performance was evaluated by installing the silencer at the excavator.

A Study on Gerotor Design with Optimum Tip Clearance for Low Speed High Torque Gerotor Hydraulic Motor (저속 고토오크 제로터 유압모터의 최적 이 끝 틈새를 갖는 제로터 설계 연구)

  • Seo, J.S.;Chung, H.S.;Jeong, H.M.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.119-126
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    • 2006
  • Gerotor hydraulic motor is widely used in hydraulic systems due to its low speed, high torque output and compactness in rotational direct driving of a heavy weight. Gerotor is a Planar mechanism consisted of a pair of rotor and circular teeth of stator assembly which forms a closed space, so called a chamber. The motion of rotor relative to the circular tooth is produced by the pressure difference of hydraulic operating fluid between the adjacent chamber. As all active contact points of rotor and circular teeth are subjected to very high sliding friction, a reduction in the performance of the gerotor hydraulic motor can not be avoided. Therefore, the core design parameters of gerotor profile used in hydraulic motors is to minimize a friction force by high contact stresses. The analytical design method of gerotor profile, based on envelope of a family of curves, is proposed. In this study, the influence of the tip clearances on three critical contact points between rotor and circular teeth of stator assembly has been explored by experimental data in this paper. At the same time a improvement method to reduce the friction force is proposed and the tip clearances on three critical points for getting an optimum gerotor profile are also analyzed.

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Design and Performance Test of a Rotary Actuator for Side Tilting Excavator Bucket (좌우 틸팅이 가능한 굴삭기 버켓용 로터리 액츄에이터 설계 및 시험)

  • Park, Min Su;Lee, Jun Seok;Kim, Do Youp;Lee, Eung Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.47-51
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    • 2017
  • Generally, a working excavator has only one directional bucket tilting angle, which is up-forward. However, side direction rotation of the bucket would allow variety of working output. We designed a hydraulic rotary actuator comprising a double rod hydraulic cylinder with a rack-pinion gear set for use in excavator bucket with side tilting mechanism, thus converting the linear to angular motion. The proposed side tilting rotary actuator was designed with parts suitable for medium size of heavy duty excavator. These mechanical parts were inexpensive to purchase and the manufacturing cost was reasonable. The proposed mechanism is potentially useful for excavator with variety of working output.

Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism (트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.218-226
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    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.