• Title/Summary/Keyword: Hydraulic force

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Stress Analysis of Epitrochoidal Gerotor for Hydraulic Motor (유압 모터용 에피트로코이드 제로터의 응력해석)

  • Kim, Du-In;Choe, Dong-Hun;An, Hyo-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.963-971
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    • 2000
  • Gerotor is a planar mechanism consisting of a rotor and lobes which form a closed space, namely a chamber. As active contact points between a rotor and lobes are subjected to very high contact stresses, wear in one or both of the rotor and lobe cannot be avoided. Therefore, in the design of Gerotor used in hydraulic motors a compromise between high torque output and contact stress is of great importance and a thorough analysis of design parameters should be conducted to achieve this compromise. In this study, a contact point is modelled as a linear spring in consideration of equivalent curvature to analyze the contact stress. As the contact stress calculation in this problem is a statically indeterminate type, a numerical iterative scheme has been adopted to obtain the solution. To fully understand the influence of design parameters on the contact stress, the relationship between pressure force, equivalent curvature, contact force and contact stress are analyzed. It is shown that the equivalent curvature of the contact point is a dominant factor that affects the maximum contact stress.

A Study on the Analysis and Development of Proportional Pressure Control Valve for Vehicle Active Suspension System via Hydraulics Actuator (유압 액추에이터를 고려한 능동 현가장치용 비례압력제어밸브의 해석과 개발)

  • 윤영환;장주섭;최명진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.111-121
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    • 2000
  • Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

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EFFECTS OF RIB ARRANGEMENTS AND ROTATION ON HEAT TRANSFER IN A ROTATING TWO-PASS DUCT (회전덕트에서 요철 배열 및 회전수 변화에 따른 열전달 특성)

  • Kim, Kyung-Min;Kim, Yun-Young;Lee, Dong-Ho;Cho, Hyung-Hee
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2211-2218
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    • 2003
  • The present study investigates heat/mass transfer characteristics in a rotating two-pass duct for smooth and ribbed surfaces. The duct has an aspect ratio of 0.5 and a hydraulic diameter of 26.67 mm. 70-angled rib turbulators are attached on the leading and trailing sides of the duct in parallel and cross arrangements. The pitch-to-rib height ratio is 7.5 and the rib height-to-hydraulic diameter ratio is 0.075. The Reynolds number based on the hydraulic diameter is constant at 10,000 and the rotation number ranges from 0.0 to 0.2 Detailed local heat/mass transfer coefficients are measured using a naphthalene sublimation technique. The results show that the secondary flows generated by the $180^{\circ}-turn$, rib turbulators, and duct rotation affect the wall heat/mass transfer distribution significantly, As the duct rotates, the rotaion-induced Coriolis force deflects the main flow and results in differences on the heat/mass transfer distribution between the leading and trailing surfaces. Its effects become more dominant as the rotaion number increases. Discussions are presented describing how the rib configuration and the rotaion speed affect the flow patterns and local heat/mass transfer in the duct.

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Development of the Real-Time Simulator of a Turning-Type Sluice Gate Actuated by the Hydraulic Cylinder (유압실린더 구동식 전도 수문의 실시간 모의시험기 개발)

  • Lee, Seong-Rae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.192-198
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    • 2006
  • The real-time simulator of a turning-type sluice gate actuated by the hydraulic cylinders is developed using a PC and a visual C++ program language. The real-time simulator receives the directional control valve signal selected by the operator using the mouse, updates the state variables of the turning-type sluice gate system responding to the control signal, and draws the moving figures of the sluice gate, cylinder, reserved water every drawing time on the PC monitor. Also, the operator can observe the sluice gate angle, cylinder force, cylinder pressures, and hydraulic power representing the operation of sluice gate system through the PC monitor every drawing time. The simulator can be a very useful tool to design and improve the turning-type sluice gate system.

Development of a Double-Action Link-Type Hydraulic Die Set for Enclosed Die Forging (폐쇄단조용 복동링크유압식 다이세트의 개발)

  • Choi, S.H.;Jun, B.Y.;Lee, M.C.;Park, R.H.;Eom, J.G.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.15 no.5 s.86
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    • pp.373-381
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    • 2006
  • The key technologies necessary to develop and utilize a double-action link-type hydraulic die set for the enclosed die forging are presented in this paper. Various die sets for the enclosed die forging are investigated and the technologies necessary to develop and to utilize a double-action link-type hydraulic die set are introduced in detail with emphasis on the mechanism of the die set and its kinematical behaviors, the force transmission mechanism, the criterion on the enclosed die forging and its application, the forming load prediction and the stress distribution of the link. A double-action link-type hydraulic die set is developed and it is applied to the enclosed die forging of a bevel gear.

A study on design and control of hydraulic pin-on-disc type tribotester (유압식 핀-온-디스크형 마멸시험기의 설계 및 제어에 관한 연구)

  • 박명식;박성환;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1436-1440
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    • 1996
  • The wear mechanism of material is an important mechanic property to select a material's life and a optimum work condition. Although there are many researches about a wear mechanism of material, the pin-on-disc type tribotester is widely known to us. It is difficult to add a variable and heavy load in the existing pin-on-disc type tribotester to estimate this wear mechanism. And due to a rotation of a disc, it is impossible to add a constant force. But we can solve this problem by using a hydraulic servo system. Therefore, in order to investigate a wear mechanism of materials, it is necessary to design a hydraulic pin-on-disc type tribotester and construct a controller against a variable disturbance.

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Antilock Brake System 유압 조절기의 슬립율 제어 특성에 관한 연구

  • 김진한;김수태;심재진;최성대
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.177-181
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    • 1992
  • For this study, a new hydraulic control unit which designed in compact compared to the currently manufactured hydraulic control unit for ABS has been introduced and its experimental model has been made. Based on the basic principle as ABS using braking force characteristics against slip ratio of tire, half car model bench tester were designed and made to make an analysis of braking effect of the new hydraulic control unit. Experiment for slip ratio characteristics of tire has been carried out using half car model bench tester and with the results of this experiment and control experiment of the new hyraulic control unit, the experiment result of the characteristics of tire and control experiment were compared to find out their correspondence. And furthermore, slip ratio characteristics of the new hydraulic control unit has been studied based on the experiment result of slip ratio characteristics of tire through simulation and compared with experiment result.

Effect of Piston Shape on the Lubrication Characteristics of Hydraulic Piston Pump and Motor (피스톤 형상이 유압피스톤 펌프$cdot$모터의 윤활특성에 미치는 영향)

  • 이정오;박태조
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.47-53
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    • 1994
  • Thin film flow in the clearance between cylinder bore and axially moving compositeshape piston is analyzed to study the effect of piston shape on the lubrication characteristics of hydraulic piston pump and motor. It is shown that the piston shape significantly affect the distribution of fluid film pressure, lateral force acting on the piston and leakage flow rate in the clearance. And it is also shown that the composite-shape piston is more effective than the cylindrical piston under tilted condition to reduce the possibility of hydraulic locking. Therefore, the results of present study can be used usefully in the design-and manufacturing of hydraulic piston pump and motor.

The Design of Servo Control Mechanism for Swash Plate Type Axial Piston Pump (사판식 피스톤 펌프 서보제어기구 설계)

  • 노종호;함영복;윤소남;최병오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.741-744
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    • 2002
  • The closed circuit pump is applied to control rotating speed and direction of hydraulic motor in hydrostatic transmission. To development of this pump, first of all the servo control regulator has to be designed. Mechanical-hydraulic type servo control mechanism is excellent to be compared with electronic-hydraulic type servo control valve to reliability and economy. In this paper to development positive and negative variable displacement type servo regulator, the hydro-mechanical servo control mechanism is calculated and designed with force balance of pilot piston and position feedback of servo piston.

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Development of Side Impact Crash Simulation Methodology and Its Applications (측면충돌모의시험 방법 개발과 응용)

  • 하영호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.101-109
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    • 2000
  • Occupant protection in the side impact of a car became one of the most important issues of car crashworthiness due to high injury level in a side impact crash. An accurate simulation of the side impact crash is an essential tool for the reduction of development time and cost for side impact safety system. This paper describes a new test methodology that can accurately generate the crash pulses of a vehicle and a door in a very cost-effective manner, and then evaluates the injury values of the dummy for the various sled pulses. This test methodology is simple and easy to approach because the door velocity is controlled by the hydraulic actuator and brake and the seat velocity is only adjusted by the friction force of the hydraulic brake. The superiority of the proposed test methodology is proven by the evaluation of dummy's injury values according to the change of the pressure of the hydraulic brake and by the application as a tool for the development of side airbag.

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