• Title/Summary/Keyword: Hydraulic Spool

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Valve Analysis of Joystic steering System for Wheel Loader (휠로더 조이스틱 스티어링 시스템용 밸브 해석)

  • Ahn T.G.;Cheon T.H.;Kim Yong-Seok;Lim T.H.;Yang S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.39-40
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    • 2006
  • The operation of wheel-loader is mainly divided into steering and excavating. The existing wheel-loader is used by handle for steering operation and by joystic for excavating operation. When we do steering and excavating operation simultaneously, we feel so uncomfortable because we have to use handle and joystic simultaneously. Therefore, we need to develop eletro-joystic steering system instead of hydraulic-handle steering system. So we can improve driving convenience in industrial field. This paper analyze spool of steering wheel and joystic and drive open area diagram. As a result, we can know characteristics of each valve before developing new electro-joystic steering system for wheel-loader.

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Deduction of a Simplified Model for the Hydraulic Actuator for a Low-band Type Suspension System (능동제어식 현가계의 유압 구동장치에 대한 단순화 모델 유도)

  • 김동윤;홍예선;박영필
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.4
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    • pp.27-38
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    • 1994
  • In this paper, a simplified model of a hydraulic actuator system for a low-band type active suspension system is derived. To reduce the order of model, time constants of each chamber in hydraulic system are neglected except that of an accumulator. And the dynamics of a spool in the pressure control valve is regarded as a first-order system. The step response and the frequency response of the simplified second-order simulation model exhibit a good agreement with those of the actual system as well as those of the tenth-order simulation model. It is possible to simplify the tenth-order model to the second-order one. The low-band type active suspension model is built up by combining of a quarter car model test rig to testify the validity of the simplified model. The experimental results of suspension characteristics show that the simplified second-order hydraulic actuator model is reasonable to describe the dynamics of the actual hydraulic actuator system for a low-band type active suspension system.

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A Study on Analysis of Non linear Frequency Response of Electro-Hydraulic Systems (전기 유압 시스템의 비선형 주파수 응답 해석에 관한 연구)

  • Lee, Yong-Joo;Jun, Bong-Geon;Song, Chang-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.246-252
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    • 1999
  • In this paper, the frequency response characteristics of the velocity controlled EHS system obtained by linear simulation method, nonlinear simulation method, and experimentation are compared one another, in order to verify propriety of the linearization method in case of analysis of hydraulic systems. The Bode diagrams are obtained by transforming time domain data of experimental results and nonlinear simulated ones with Fourier transform. The results of nonlinear simulation are more similar to the frequency response of the real systems than those of linear simulation. It is found that nonlinearity of hydraulic systems is mainly occurred from servo valve, and nonlinearity is increased as displacement of servo valve spool increases.

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Energy Saving in Boom Motion of Excavators using IMV (IMV를 사용한 유압굴삭기 붐 동작의 에너지 절감)

  • Huh, Jun Young
    • Journal of Drive and Control
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    • v.14 no.3
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    • pp.1-7
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    • 2017
  • Energy consumption of conventional hydraulic excavators controlled by MCV is considerable when negative load is applied because the meter orifice and meter-out orifice are machined in one spool. Therefore, IMV is introduced to save energy use of hydraulic excavators, but existing hydraulic excavators have various advantages so it is difficult to make a clear comparison. In this study, we compare the use of an existing MCV excavator that has many advantages such as negative control, and IMV for boom up and down operation, and if IMV is used to save energy, we will examine the cause. If possible, for comparability under the same conditions, both systems use pressure balance valves to minimize power consumption when not using power in the actuator. The orifice area at each notch of each valve is calculated, and energy saving is verified by comparing the two systems through simulation.

Bondgraph Modeling of 3-way PWM High Speed Solenoid Valve and Performance Analysis (3-방향 PWM 고속전자밸브의 본드그래프 모델링과 성능 해석)

  • 송한림;김현수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.283-288
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    • 1995
  • Dynamic model of 3-way PWM high speed solenoid valve was derived considering reluctance and inductance of electromagnet through valve spool by Bondgraph modeling method. Computer simulations of hydraulic system with 3-wayhigh speed solenoid valve were performed and the results were compared to te experimental results in order to validate the PWM valve dynamic model obtained.

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A Study on Energy Saving of IMV Circuit using Pressure Feedback

  • Park, Hyoung Gyu;Nahian, Syed Abu;Anh, Kyoung Kwan
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.31-44
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    • 2016
  • In recent hydraulic actuation systems, conventional hydraulic spool valves with pressure compensators are becoming less popular, after the introduction of the independent metering concept for valves. Within this concept, four valves are needed for actuating a single cylinder. Subsequently, this increases the freedom of controlling both chamber pressures of the cylinder, and it then provides for electronically-controlled pressure compensation facilities. Additionally, this has the potential to save valuable energy. The primary focus of this paper is to develop a new generation of hydraulic circuits using the independent metering valve (IMV). This configuration can function well as a conventional IMV circuit while providing better pressure control. We first describe the working principles of five distinct modes of the proposed IMV system. Then, mathematical models for each working mode are presented. Finally, we present numerical simulations that have been carried out to evaluate the system performance, in comparison with that of the conventional IMV configuration. The simulation results demonstrate that the performance of the new IMV configuration is superior to the conventional IMV system in terms of energy savings.

Closed loop type MCV(Main Control Valve) for Hydraulic Excavator (유압 굴삭기용 폐루프 타입 MCV(Main Control Valve))

  • Lim T.H.;Lee H.S.;Yang S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.864-870
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    • 2005
  • Hydraulic excavators have been popular devices in construction field because of its multi-workings and economic efficiency. The mathematical models of excavators have many nonlinearities because of nonlinear opening characteristics and dead zone of main control valve, oil temperature variation, etc. The objective of this paper is to develop a simulator for hydraulic excavator using AMESim. Components and whole circuit are expressed graphically. Parameters and nonlinear characteristics are inputted in text style. From the simulation results, fixed spring stiffness of MCV can't satisfy accuracy of spool displacement under whole P-Q diagrams. Closed loop type MCV containing proportional gain is proposed in this paper that can reduce displacement error. The ability of closed loop MCV is verified through comparing with normal type MCV using AMESim simulator. The simulator can be used to forecastexcavator behavior when new components, new mechanical attachments, hydraulic circuit changes, and new control algorithm are applied. The simulator could be a kind of development platform for various new excavators.

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Robust Design of Main Control Valve for Hydraulic Pile Hammer Flexible Control System

  • Guo, Yong;Hu, Jun Ping;Zhang, Long Yan
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.28-38
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    • 2016
  • The flexible control system for hydraulic pile hammer using main control valve is present to the requirement of rapidly reversing with high frequency. To ensure the working reliability of hydraulic pile hammer, the reversing performance of the main control valve should commutate robustness to various interfere factors. Through simulation model built in Simulink/Stateflow and experiment, the effects of relative parameters to reverse performance of main control are analyzed and the main interfere factors for reversing performance are acquired. Treating reverse required time as design objects, some structure parameters as control factors, control pressure, input flow and gaps between spool and valve body as interfere factors, the robust design of the main control valve is done. The combination of factors with the strongest anti-jamming capability is acquired which ensured the reliability and anti-jamming capability of the main control valve. It also provides guidance on design and application of the main control valve used in large flow control with interferes.

Energy Efficient Control of Onboard Hydraulic Power Unit for Hydraulic Bipedal Robots (유압 구동식 이족 로봇의 구동을 위한 탑재식 유압 파워 유닛의 에너지 효율적 제어)

  • Cho, Buyoun;Kim, Sung-Woo;Shin, Seunghoon;Kim, Min-Su;Oh, Jun-Ho;Park, Hae-Won
    • The Journal of Korea Robotics Society
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    • v.16 no.2
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    • pp.86-93
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    • 2021
  • This paper proposes a controller to regulate the supply pressure of the hydraulic power unit (HPU) for driving a bipedal robot. We establish flow rate models for charging accumulator, actuating joints and leaking from actuators and spool valves. This determines the pump driving motor speed to satisfy the demanded flow rate for operating the bipedal robot without the energy loss caused by the bypass through a pressure regulating valve. We apply proposed controller to an onboard HPU mounted on top of bipedal robot platform with twelve degrees of freedom. We implement air-walking motion and squat motion which require variable flow rate to the bipedal robot. Through this experiment, the energy efficiency of proposed controller was verified by comparing the electric energy consumed when the controller was applied and when the pump operated at constant speed. We also shows the capability of the HPU's control performance to regulate supply pressure.