• Title/Summary/Keyword: Hydraulic Spool

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A Study on Null Characteristics of 4-way Spool Valve (4방향 스풀밸브의 중립특성에 관한 연구)

  • Ham, Young-Bog;Yun, So-Nam;Lee, Geun-Ho;Kim, Sung-Dong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.165-171
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    • 2000
  • In this study the 4-way spool valve characteristics are clearly defined and clearly defined and proposed new type of spool valve. This paper presents governing equations of the flow through clearances between sleeve and spool as a model of orifice flow for null characteristics analysis and programmed analysis software of it. This software is possible to basically analysis that not only which case of open center closed center or critical center but _ -displacement of spool lab position boundary region and spool opening of the valve and to estimate the pressure variation in the spool and external leak flow variation. We are convinced that the scale of load pressure difference is changed as lab condition of valve and this scale is changed with boundary point on the annular clearance. It is vary useful to designer and user of spool valve with this design data and analysis software.

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A high speed electro-hydraulic no leakage servo valve using multilayered piezoelectric devices (PZT) and an observer

  • Yokota, Shinichi;Park, Jung-Ho;Fuwa, Akihiko
    • 제어로봇시스템학회:학술대회논문집
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    • 1994.10a
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    • pp.54-59
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    • 1994
  • In this study, a high-speed servo valve with no outer leakage is developed, which is used to drive flexible hydraulic actuators (FHA) for extreme environments. In the valve, multilayered PZT devices are used to drive a spool directly and quickly. A bellows is also used to prevent outer leak from the clearance between the spool and the sleeve. Employing a disturbance observer, the lack of the system damping of the valve is improved by feeding back the estimated velocity of the spool, as well as the estimated disturbance is fed back to eliminate effectively the hysteresis between input voltage and output displacement of the PZT devices.

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Real-Time Evaluation of Friction Weld Quality of Small-Type Hydraulic Valve Spool by Acoustic Emission (AE에 의한 소형 밸브스풀 마찰용접 품질의 실시간 평가)

  • 오세규;오정환;전태언;김경균;오명석
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.97-107
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    • 1994
  • Both in-process quality control and high reliability of the weld is one of the major concerns in applying friction welding to the economical and qualified mass-production. No reliable nondestructive monitoring method is available at present to determine the real-time evaluation of automatic production quality control for friction welding of special hydraulic valve spool of 16mm in diameter. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the tensile strength and other properties of the welded joints of $\phi16$ valve spool as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding.

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Static Analysis of Dedicated Proportional Flow Control Valve for IMV (굴삭기 IMV용 비례 유량제어밸브 정특성 해석)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.39-47
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    • 2018
  • Recently, as environmental regulations for earth-moving equipment have been tightening, advanced systems such as electronic control, have been introduced for energy savings. An IMV (Independent Metering Valve) consisting of four 2-way valves, is an electro-hydraulic control systems that provides more flexible controllability, and potential for energy savings in excavators, when compared to the conventional 4-way spool valve system. To fully maximize use of an IMV, the bi-directional flow control valve that can regulate a large amount of flow in both directions, should be adopted. The hydraulic circuit of an IMV applied to an excavator from an overseas construction equipment company, reveals the flow control valve with the compound of proportional solenoid valve for first stage, and 2-way spool valve for the second stage. Moreover, the two spools are interconnected by a feedback spring, presumed to compensate for flow force acting on the second stage spool. This paper addresses the static analysis of flow control valve in an IMV to investigate the improvement of robustness, against flow force by the feedback spring. From the steady-state analysis of flow control valve model, it can be concluded that the feedback spring facilitates maintaining linearity of spool displacement for control input, and relatively constant flow for load disturbance.

A Method for Estimating Fluid Force in Proportional Directional Control Valves with Spool (스풀형 비례 방향/유량제어밸브의 유체력 검증법)

  • Lee, I.Y.;Son, J.M.;Shin, H.B.;Son, J.H.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.109-115
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    • 2010
  • In establishing a simulation program for hydraulic valves, it is always a big obstacle to incorporate correctly flow forces on valve body into the simulation program. This paper suggests a method to estimate flow forces on spool in proportional directional/flow control valves with spool structure. Furthermore, suggests a way to obtain simulation program for spool valves, in which flow force mechanism is fully reflected.

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A Study on the Pulsation Pressure Reduction for the Hydraulic System of Medium-large Excavator (중대형 굴삭기 유압시스템의 압력 맥동 저감 연구)

  • Kim, Young-Hyun;Joo, Won-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.1
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    • pp.18-23
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    • 2011
  • With hydraulic noise test facility, a variety of tests were performed to investigate the pulsation pressure generation mechanism and its transmission characteristics and to derive the noise control methodology. Many experiments were carried out by changing average pressure, flow rate, pump speed, hose length and MCV spool condition. From the test results, the correlations between pulsation pressure and other design parameters, such as static pressure, flow rate and MCV spool opening area and length of hose, were found out. And also each contribution factors were evaluated from the regression analysis. By changing hose length, the pulsation pressure resonance phenomenon was investigated. In order to find out the pulsation pressure reduction measures pulsation pressure analysis, such as pulsation pressure of hydraulic pump itself and pulsation pressure of hydraulic system, by using AMESim were studied. In addition hydraulic silencer was developed based on the Helmholtz resonator. And its performance was evaluated by installing the silencer at the excavator.

A Study on Hydraulic Pressure Reducing Valve for Active Suspension Systems (현가시스템용 압력제어밸브에 관한 연구)

  • Kim, Dong-Won;Yang, Seung-Hyun;Lee, Seok-Won
    • Proceedings of the KIEE Conference
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    • 2005.07d
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    • pp.2528-2530
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    • 2005
  • In this paper, a study on the analysis and design of an electro-hydraulic pressure reducing valve for active suspension system of car is fulfilled. Also, the structurally improved direct-acting electro-hydraulic pressure reducing valve is proposed to satisfy the performance that active suspension system requires. To prove the possibility whether the proposed valve can be used for active suspension system or not, the mathematical modeling and analysis for this valve is fulfilled and the experiment of response to controlled pressure is achieved. Here we conformed the response speed to controlled pressure of the structurally improved valve changed for the better by modifying the shape of spool such as the structure which make use of the power of controlled pressure derived from the area difference between two section areas of valve spool.

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An Analysis of the Dynamic Characteristics of a Spool Type Pressure Control Valve (스풀형 압력제어밸브의 동특성 해석)

  • Moon, Kang Hyun;Huh, Jun Young
    • Journal of Drive and Control
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    • v.15 no.4
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    • pp.61-66
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    • 2018
  • Almost every hydraulic system is equipped with a pressure relief valve, to maintain working pressure of the system at a pre-determined level. Thus, dynamic characteristics of such a relief valve, in conjunction with other hydraulic components, are important in designing the hydraulic control system. The single stage pressure relief valve is dynamically undesirable, due to relatively low viscous damping, that causes high frequency oscillations. This problem is overcome by introducing orifices in the inner pilot line, and drain line. In this study, for the single stage spool type pressure relief valve, the system equations were derived through an adequate linearisation and several simplifications were made, to use the transfer function formulation technique. All coefficients were evaluated and used, to make some results by using Matlab software. Results of analysis are compared with experimental results. In this study, parameters affecting stability of valve design are determined and suggested relative to the design.

Effect of Friction Force on the Dynamic Characteristics of a Flow Divider Valve (Flow Divider Valve의 동특성에 미치는 마찰력의 영향)

  • 박태조;황태영
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.198-203
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    • 2000
  • In this paper, a numerical analysis is carried out to show the effect of friction farce on the dynamic characteristics of a flow divider valve. The continuity equations and the equation of motion fur spool are numerically solved. The viscous friction force acting on the spool is considered analyzing the Reynolds equation which governs the viscous flow in the clearance gap between the spool and sleeve. Dynamic characteristics are highly affected by the viscous friction farce whose magnitude is relatively small compare with other fluid forces. Therefore present theoretical formulation and numerical scheme can be used generally in designing and performance evaluation of all the hydraulic spool valve.

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Optimization of tube-to-bar dissimilar FRW of hydraulic valve spool steels and the weld strength properties and its AE evaluation (유공압 밸브 스풀용 강재의 관 대 봉 이종재 마찰용접의 최적화와 용접강도특성 및 AE평가)

  • 오세규;김현필;장홍근;오명석
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.24-35
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    • 1997
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

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