• Title/Summary/Keyword: Hydraulic Modification

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A Study on Durability Characteristics for Plungers of Conventional Ceramic and Surface Modification by Powder Coating Using High Velocity Oxygen Fuel Thermal Spray (기존 세라믹 및 초고속 용사 분말피막 표면개질 플런저의 내구성 특성에 관한 연구)

  • Bae, Myung-whan;Park, Byoung-ho;Jung, Hwa
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.285-293
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    • 2016
  • The high velocity oxygen fuel(HVOF) thermal spray is a kind of surface modification techniques to produce the sprayed coating layer. This process is to form the coating layer after spraying the powder to molten or semi-molten state by the ultra-high speed at the high-temperature heat source and conflicting with a substrate. The efficiency of thermal spraying is dropped, however, because the semi-molten powder in a spray process become a factor that degrades the mechanical property by the formed pore within the coating layer. Therefore, it is necessary to melt completely the thermal spray powder in order to produce the coating layer with an optimal adhesive force. In this study, to improve the wear resistance, corrosion resistance and heat resistance, the plungers of high-speed and ultra-high pressure reciprocating hydraulic pumps used in ironworks are manufactured with STS $420J_2$ and are coated by the powders of WC-Co-Cr and WC-Cr-Ni including the WC of high hardness using a HVOF thermal sprayer developed in this laboratory. These are called by the surface-modified plungers. The surface roughness, hardness, and surface and cross-sectional microstructure of these two surface-modified and conventional ceramic plungers are measured and compared before operation with after operation for 100 days. It is found that the values of centerline average surface roughness and maximum height for conventional ceramic plunger are 9.5 to 10.8 and 5.2 to 5.7 times higher than those of surface-modified ones coated by WC-Co-Cr and WC-Cr-Ni because the fine tops and bottoms on surface roughness curve of conventional ceramic plunger are approximately 100 times higher than those of surface-modified ones. In addition, the pores and scratches in the surface microstructure are considerably formed in the order of conventional ceramic, WC-Cr-Ni and WC-Co-Cr surface-modified plungers. The greater the WC content of high hardness powder is less the change in the plunger surface.

The Removal of Organics and Nutrients in an Anoxic/Oxic Process Using Surface-modified Media (표면개질 담체를 이용만 무산소/호기 공정에서의 유기물 및 영양염류 제거)

  • Seon, Yong-Ho
    • KSBB Journal
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    • v.23 no.1
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    • pp.70-76
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    • 2008
  • Surface of hydrophobic media was modified to become hydrophilic by ion beam irradiation. Fixed bed biofilm reactors packed with or without surface modification were used to remove organics, nitrogen, and phosphorus from sewage. This system composed of anoxic/oxic cycles to increase the nutrient removal. A cylindrical polyethylene was used as a packing media in this study. With 12 hours of hydraulic retention time (HRT), the reactors with and without surface modification showed 95% and 92% $COD_{cr}$ removal, respectively. Both reactors showed over 95% $COD_{cr}$ removals for a longer HRT of 16 hours. Nitrogen removal ranged 54.8% to 70.2% for the surface modified system and 57.5% to 76.5% for the non-modified system under same condition. Finally, phosphorus removal ranged 59.4% to 69.8% for the surface modified system and 51.3% to 63.4% for the non-modified system under same condition. From this study organics and phosphorus were better removed in using surface modified media and vice versa for nitrogen removal.

Development of a Miniaturized Automatic Excavator with Time-Varying Sliding Mode Controller (시변 슬라이딩 모드 제어기를 이용한 모형 자동 굴삭기 개발)

  • Choi, Jeong-Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.8
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    • pp.3391-3397
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    • 2011
  • These excavators have been widely used due to their flexibility in handing various tasks via simple changes of their attachments. Since the performance of manually-operated excavators heavily depend on the operators' skill level, there is a strong need for developing automatic excavators in the industry. In order to achieve such goals, exiting approaches have studied direct modification of existing hydraulic systems in the excavator for feed back control of each link. This paper presents a miniaturized automatic excavator that can be used for the development and demonstration of advanced control algorithm for excavators under a safer environment with reduced cost. Two PCs were installed and connected to the excavator through wireless communications for its control and monitoring. Tracking control of each link using a time varying sliding mode controller was performed through experiments on the developed system to demonstrate its ability.

The Study on Structural Strength Test Technique for Cylindrical Supersonic Vehicle Subjected to Severe Heating Environment (원통형 초음속 비행체 내열구조시험 기법 연구)

  • Lee, Kyung-Yong;Kim, Jong-Hwan;Lee, Kee-Bhum;Jung, Jae-Kwon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.6
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    • pp.83-91
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    • 2005
  • This paper describes the structural strength test technique and the results for cylindrical supersonic vehicle subjected to both aerodynamic load and thermal load. The special positioning system using spring links was designed to float, support and restrain the test airframe during the test and the down-time. The hydraulic system and the electric heating system were utilized to apply the aerodynamic load and the thermal load to the test airframe together. Particularly, several hundreds of infrared quartz lamps were used for the heating system, and the thermal test conditions were successfully simulated. The test results showed that this kind of high temperature test is adequate to verify the structure integrity and produce useful engineering data which is necessary for the possible structural modification under thermal environments.

Engineering Characteristics of Diatom Modified Soil Mixture (Diatom 혼합토의 공학적 특성)

  • Kim, Kyu-Sun
    • Journal of the Korean Geotechnical Society
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    • v.28 no.5
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    • pp.77-84
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    • 2012
  • The engineering characteristics of natural sediments containing diatom microfossils have been investigated for their abnormal deformation and strength behavior for a few decades. The presence of disk or hollow shape diatoms causes low compressibility, high hydraulic conductivity, and high shear strength of sediments. Some of these unusual differences show the characteristic of diatom owing to the interlocking of large interparticle porosity and angular particles. This phenomenon implies the possible use of diatom as modification materials to change the engineering performance of soil mixtures. This paper describes the engineering characteristics of diatom-kaolin mixture to investigate the engineering properties of diatom modified soils using conventional geotechnical tests and elastic and electromagnetic wave propagation tests. Experimental test results show the performance improvement by increasing diatom contents and the performance degradation by the breakage of interlocking between diatom particles under high effective stress.

Gate Operation Rule of Paldang Dam by Considering Discharge and Downstream Flow Pattern (방류량 및 하류부유황을 고려한 팔당댐의 수문조작기준 선정)

  • 서규우;이종설
    • Water for future
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    • v.29 no.2
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    • pp.209-219
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    • 1996
  • The existing gate operation rule of Paldang hydroelectric plant has been used since the construction of the dam in 1973 except partial modification due to the construction of Chungju multipurpose dam in 1985. The water level near the downstream of Paldang dam has been lowered about 3 m because of the channel maintenance of Han River development project. Thus, the discharge estimation formula based on the submerged orifice type spillway has to be re-evaluated by considering various patterns of the gate operation rules and lowered channel bed. In this study, three types of gate openings were tested to select the proper gate operation rules through the hydraulic model test for various discharges and opening heights. Also, the numerical analysis has been performed to simulate the flow patterns of downstream. As a result, the gate operation rule, which opens 5 gates each time from the left side, was selected as the proper gate operation rule of Paldang dam.

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The Improvement of Flocculation Basin in Water Treatment Process (정수처리공정에서 플록형성지의 효율향상 연구)

  • Gang, Chang-Ho;Lee, Hyeon-Dong;Yu, Jae-O
    • Journal of Korea Water Resources Association
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    • v.34 no.3
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    • pp.231-240
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    • 2001
  • The problem of the flocculation basin was induced by installing the pilot plant using tracer test at Yang-Duck water treatment plant in Pohang cite. The flocculation basin model downscaled as 1/20 was made of acryl and evaluated hydraulically by transforming the section of the effluent in the flocculation basin. The optimum section of the effluent was suggested and applied to the plant. The efficiency of the flocculation basin according to improvement was evaluated by the particle counter which can count the number of particles each size fraction. The results of this study are as follows : First, it was desirable to make the retention time as short as possible because the flow and the index value were similar regardless of the retention time. Second, after the modification in Yang-Duck water treatment plant, the problem of destruction of floe was improved and the plant was operated satisfactorily. The hydraulic experiment with tracer test can be applied to the performance evaluation as well as improvement of facility in unit process of existing water treatment plant. Additionally, it can be used to find a design factor in the new water treatment plant.

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A study on development of flood depth-damage functions focused on school buildings (학교건물에 대한 홍수 침수심별 손상함수 개발에 관한 연구)

  • Lee, Chang Hee;Kim, Sang Ho;Hwang, Shin Bum;Kim, Gil Ho
    • Journal of Korea Water Resources Association
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    • v.50 no.8
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    • pp.513-520
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    • 2017
  • In order to analyze flood damage mitigation effects, it is necessary not only to analyze inundation areas and depth through hydraulic and hydrological analysis but also to estimate flood damages. Flood damages of structure and contents of buildings are generally analyzed according to the flood depth. In this study, we developed and applied flood depth-damage functions for the school buildings based on actual damage data. In addition, the development and modification procedure of flood depth-damage functions for school buildings is presented in this paper, and the developed damage functions are verified by comparing them with the existing method. It is expected that the process of developing and applying flood depth-damage functions presented in this study can be used in the cost benefit analysis of flood damage mitigation measures.

Monitoring of the Treatment of Leachate by Two Phase Anaerobic Membrane Process (TPAMP) (이상 혐기성 막공정에 의한 침출수 처리 모니터링)

  • Hwang, Moon H.;Hyun, Seong H.;Jang, Nam J.;Cho, Jea W.;Kim, In S.
    • Journal of Korean Society on Water Environment
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    • v.18 no.2
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    • pp.151-157
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    • 2002
  • Landfill leachate is one of highly contaminated and heterogeneous wastewater. The leachate from initial landfill can be treated by anaerobic process because it contains biodegradable matters, particularly, volatile fatty acids (VFAs). However, the anaerobic treatment of leachate is generally required longer hydraulic retention time (HRT) than aerobic process and another treatment process to satisfy effluent concentration. Therefore the modification of conventional anaerobic treatment is needed. Two phase anaerobic membrane process (TPAMP) is an integrated membrane process to be able to separate anaerobic metabolism into two phase which are acidogenesis and methanogenesis for improvement of anaerobic treatment efficiency. In this study, the efficiency of TPAMP and conventional anaerobic treatment were compared in terms of HRT, effluent SCOD, VFAs Membrane used in TPAMP was the UF of capillary type with the surface area of $0.048m^2$. The average effluent SCOD of conventional anaerobic treatment was 1352 mg/L and the removal was 96 % at HRT 60 days, while in TPAMP, 927 mg/L and 98% at HRT 30 days.

POWER UPRATES IN NUCLEAR POWER PLANTS: INTERNATIONAL EXPERIENCES AND APPROACHES FOR IMPLEMENTATION

  • Kang, Ki-Sig
    • Nuclear Engineering and Technology
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    • v.40 no.4
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    • pp.255-268
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    • 2008
  • The greater demand for electricity and the available capacity within safety margins in some operating NPPs are prompting nuclear utilities to request license modification to enable operation at a higher power level, beyond their original license provisions. Such plant modifications require an in-depth safety analysis to evaluate the possible safety impact. The analysis must consider the thermo hydraulic, radiological and structural aspects, and the plant behavior, while taking into account the capability of the structures, systems and components, and the reactor protection and safeguard systems set points. The purpose of this paper is to introduce international experiences and approaches for implementation of power uprates related to the reactor thermal power of nuclear power plants. The paper is intended to give the reader a general overview of the major processes, work products, issues, challenges, events, and experiences in the power uprates program. The process of increasing the licensed power level of a nuclear power plants is called a power uprate. One way of increasing the thermal output from a reactor is to increase the amount of fissile material in use. It is also possible to increase the core power by increasing the performance of the high power bundles. Safety margins can be maintained by either using fuels with a higher performance, or through the use of improved methods of analysis to demonstrate that the required margins are retained even at the higher power levels. The paper will review all types of power uprates, from small to large, and across various reactor types, including light and heavy water, pressurized, and boiling water reactors. Generally, however, the content of the report focuses on power uprates of the stretch and extended type. The International Atomic Energy Agency (IAEA) is developing a technical guideline on power uprates and side effects of power uprates in nuclear power plants.