• Title/Summary/Keyword: Hydraulic Leakage

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Development of an automated system for water-hydraulic and leakage test of pressure vessels

  • Kim, Dong-Soo;Lee, Won-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • 제5권1호
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    • pp.55-59
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    • 2004
  • This study developed a fully automated test system for pressure vessels, containing such as oxygen, nitrogen, which is widely used in many industries. The pressure vessel test has three major parts including weight measurement test, water-hydraulic test and leakage test followed by cleaning and drying. The control system for these tests consists of three parts: a PLC, a monitoring system and a database management system. The PLC oversees overall control of test machines, while the monitoring system measures and displays weight, pressure, flow etc. for every situations, and the database management system stores test data. These three modules are designed to communicate with one another at 1 Hz frequency alerting problematic situations to the operator. The system has gone through actual field tests for verification of performances.

Surface Texturing에 의한 유압부품의 마찰저감 (Surface Texturing in Hydraulic Machine Components for Friction Reduction)

  • 박태조;김민규
    • 드라이브 ㆍ 컨트롤
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    • 제13권1호
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    • pp.27-33
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    • 2016
  • In hydraulic machinery, the hydraulic fluid acts primarily as working fluid and secondarily as a lubricant. Hence, the viscous friction force acting on the sliding components should be reduced to improve the mechanical efficiency. It is now well known that the surface texturing is a useful method for friction reduction. In this study, using a commercial computational fluid dynamics (CFD) code, FLUENT, the lubrication characteristics of a surface textured slider bearing under high boundary pressure difference is studied. The streamlines, velocity profiles, pressure distributions, load capacity, friction force and leakage flowrate are highly affected by the film thickness ratio and the textured region. Partial texturing at the inlet region of the inclined slider bearing can reduce both friction force and leakage flowrate than in the untextured case. The present results can be used to improve the lubrication characteristics of hydraulic machinery.

원자력 증기발생기 결함 세관 보수용 폭발 Plugging에 관한 연구 (A Study on the Explosive Plugging of A Repair for Defective Tube/Tubeplate on the Nuclear Steam Generator)

  • 이병일;심상한;강정윤;이상래
    • 화약ㆍ발파
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    • 제17권4호
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    • pp.18-31
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    • 1999
  • The explosive forming has been used for many year to expand tubes into tubesheets. this process has demonstrated ability to direct carefully the energy of an explosive to expand tubes into tubesheet holes without damaging the tubesheet and without causing the excessive cold work at the tube I.D. that is normally associated with mechanical expansion. The success of explosive tube expansion provided the background for the development of the explosive tube plug. The main results are as follows : (1) The optimum explosives and explosive qualities are PETN, RDX, HMS and about 18~31gr/ft of explosive plugging in nuclear steam generator. (2) Explosive plugging's thickness is 0.9~1.8mm. If groove of 0.4 mm formed in plug outside, For the hydraulic leakage is go up, explosive plugging of formed groove are applicate tube and tubrplate. (3) Sheath is designed on the polyethylene of low density, In thermal impact test of the $430^\circ{C}$, hydraulic leakage is $300kg/cm^2$. (4) About 10~60mm oxide inclusions are existed on the space of explosive plug and tube protect to the leakage.

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편로드 유압실린더 내부 누유 검출을 위한 T—S 퍼지 모델 기반 샘플치 관측기 설계: LMI 접근법 (T—S Fuzzy Model-based Sampled-data Observer Design for Detecting Internal Oil Leakage in Single-rod Hydraulic Cylinder: LMI Approach)

  • 지성철;김효곤;박정우;이문직;강형주;이계홍
    • 한국해양공학회지
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    • 제30권5호
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    • pp.405-414
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    • 2016
  • This paper presents an internal oil leakage detection problem for a hydraulic single-rod cylinder. We derive the dynamics of the hydraulic cylinder as a state space model, and then design a T—S fuzzy model-based fault detection observer. We adopt an H observer design scheme so that the observer is robust against disturbance and relatively sensitive to the leakage fault. Sufficient design conditions are derived in the form of linear matrix inequalities. A numerical example is provided to verify the proposed techniques.

유압 피스톤 펌프의 슬리퍼 정압베어링에 관한 윤활특성 연구 (A Study on Lubrication Characteristic of Slipper Hydrostatic Bearing in Hydraulic Piston Pump)

  • 정재연;백일현;조인성;송규근;오석형;정석훈
    • 유공압시스템학회논문집
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    • 제4권3호
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    • pp.1-6
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    • 2007
  • The leakage generated from the clearance between the cylinder bore and the piston is one of the most serious problems in the hydraulic piston pump, and it even results in terrible decrease of the volume efficiency at a great velocity and high pressure. In this paper, the lubrication characteristic of the hydrostatic slipper bearing equipped in the hydraulic piston pump has been worked out by experimentation with three model bearings of different shape. Preparatory to this, not only the three models of piston-slipper were designed, but the corresponding experimental apparatus were also manufactured. As a result, it was verified that, according to the supply pressure, the hydrostatic bearing part of the slipper is severely affected by the pocket pressure, land pressure, oil film thickness, and leakage flow.

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수치해석을 이용한 세그먼트라이닝의 수리거동과 누수제어 연구 (A study on hydraulic behaviour and leakage control of segment linings using the numerical method)

  • 신종호;신용석;박동인;채성은;최규훈
    • 한국터널지하공간학회 논문집
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    • 제11권2호
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    • pp.131-140
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    • 2009
  • 쉴드 터널의 세그먼트라이닝은 일반적으로 배수시스템을 채용한 재래식 터널과 달리, 비배수 방식을 채택하여 건설된다. 하지만 비배수 터널로 건설된 경우 시간의 경과에 따른 열화의 진행으로 누수가 증가하여, 장기적으로는 설계시 적용된 비배수 개념이 유지되지 않는다. 세그먼트 터널에서 이음부는 변위와 누수가 주로 빌생되는 부분으로, 특히 누수는 이음부를 통하여 일어나는 경우가 대부분이다 이에 본 논문에서는 전력구 터널을 모델로 선정하여 라이닝 이음부의 열화로 인한 누수가 터널의 세그만트 라이닝에 미치는 영향을 분석하였다. 이를 위해 라이닝 전반열화 조건과 이음부의 전반 열화 및 국부 열화 조건으로 설정하여 수치해석을 수행하였으며, 라이닝 이음부의 열화로 인한 누수가 기준량 초과 시 그라우트 주입구를 이용하여 재주입시 누수제어가 가능한지 여부를 수치해석을 통하여 조사하였다. 해석결과 세그먼트 라이닝 및 이음부의 누수로 인한 터널과 지반 간 수리 상호작용 메커니즘을 알 수 있었으며, 시공 중 라이닝 투수성 품질관리, 운영 중 누수관라의 기준을 설정하는데 활용할 수 있음을 확인하였다.

유압 퀵 커플러 Ring부의 형상변경을 통한 최적설계에 관한 연구 (A Study on the Optimal Design by Changing the Ring Shape of Hydraulic Quick Coupler)

  • 이윤승;김남용;이도영;조용민;류성기
    • 한국기계가공학회지
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    • 제21권5호
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    • pp.84-90
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    • 2022
  • Hydraulic coupling systems play an important role in easily connecting or disconnecting pipes or hoses that transmit high-pressure fluids without hydraulic oil leakage in hydraulic power transmission equipment. A flat-face hydraulic quick coupler is a recently developed product that can reduce environmental pollution by minimizing hydraulic oil leakage during connection and disconnection. In this study, the influence of the shape of the inner ring of a 3/8" flat-face hydraulic quick coupler on its internal flow characteristics was analyzed and evaluated by numerical analysis based on computational fluid dynamics. The flow velocity distribution, temperature distribution, and optimal shape design of the inner ring were obtained by comparing the results of the flow characteristics, such as the pressure drop.

시뮬레이션을 기초로한 누기보상 공압제어밸브시스템의 Design Approach에 관한 연구 (A Study n the Simulation-based Design Approach for Pneumatic Control System with Anti-leakage)

  • 김태형;정원지;최은재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.488-491
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    • 1997
  • In this paper, a ncw control 'ialvc which can misc air-iraksge pneumatically and compensate pressure drop for an alrho~ st system uas proposed A new control valve called "Pneuniatic C70ntro1 Valve (PCV)" functions as a control valve to compcns;ltc prcssure in thc casc of air-leakage. by using the pure pneummatic control ofpilot pressure. Based on the sirnulation of the proposed PCY, thc experimental system was fabricaied su as to illustrate the efficient pcrformance of the proposed PCV with anti-leakage. Such good perfo~manccs of PCV in the air-hoist system are shown by the simulation. In addition, the simulation bascd design approach presented in this paper can be applied to any hydraulic or pneumatic-hydraulic system.

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시일이 없는 유압 실린더용 피스톤의 이론해석 (Theoretical Analysis of Sealless Piston for Hydraulic Cylinders)

  • 박태조
    • 유공압시스템학회논문집
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    • 제3권3호
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    • pp.1-7
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    • 2006
  • In this paper, a theoretical analysis is carried out to study the lubrication characteristics of sealless piston for hydraulic cylinders. The analytical pressure distributions are obtained solving one-dimensional Reynolds equation with partially tapered moving piston. Nearly analytical expressions for lateral forces acting on the piston and leakage flow rate through the clearance are also presented. Using the analytical expressions, the influence of design parameters on lubrication characteristics can be easily evaluated without numerical analysis. Composite-shaped piston which minimizes the leakage flow rate is the optimum in sealless piston for hydraulic cylinder.

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유압펌프용 실린더 블록의 윤활 및 동특성 해석 (Analysis of Lubrication and Dynamic Characteristics of a Cylinder Block for Hydraulic Pump)

  • 안성용;임윤철;홍예선
    • Tribology and Lubricants
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    • 제20권4호
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    • pp.209-217
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    • 2004
  • Lubrication characteristics between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump play an important role in volumetric efficiency and durability of pump. In this paper, a finite element method is presented for the computation of the pressure distribution between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump. Also, a Runge-Kutta method is applied to simulate the cylinder block dynamics of three-degrees of freedom motion. From the results of computation, we can draw two major conclusions. One is related to the fluid film characteristics between a cylinder block and a valve plate and the other is related to the average leakage that is determined by the pressure gradient and the clearance near the discharge port. The numerical results of cylinder block dynamics were compared with the experimental results using eddy-current type gap sensors those are fixed at a pump housing.