• Title/Summary/Keyword: Hydraulic Cylinder System

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A Study on the Optimum Design of Cylinder Block in Swash Plate Type Oil Hydraulic Piston Pump

  • Baek, Il-Hyun;Cho, Ihn-Sung;Jung, Jae-Youn;Choi, Byung-In;Oh, Seok-Hyung
    • KSTLE International Journal
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    • v.8 no.2
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    • pp.29-34
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    • 2007
  • Recently, requirements relating to performance, environment and noise in the oil hydraulic system of the heavy construction equipment have been reinforced continuously. In order to solve these technical trends, studies on the system compactness, operation under high pressure and great rotating speed, electronic control, substitute oil, and noise reduction have been progressed briskly. Among these recent studies, the system operation under high pressure is quite difficult to carry into effect due to mechanical limitations; that is, for realizing the system operation in the hydraulic pump under high pressure, the improvements or innovations on the design techniques, the manufacturing techniques, and the lubrication performance of the working oil are required. Accordingly, in this study, the stress distribution and optimum design factors under the maximum pressure were discussed by using stress analysis on the cylinder block of the hydraulic axial piston pump, which is one of the most important relative sliding regions.

A Characteristic Study of Efficiency in Radial Piston Pump (래이디얼 피스톤 펌프의 효율 특성 연구)

  • 장윤석;천세민;임윤철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.106-113
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    • 2000
  • A pump which is a fundamental device in a hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDM, volumetric, mechanical and overall efficiencies are observed by varying several design Parameters and operation conditions. Design values or their trends are presented to improve these efficiencies.

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A Characteristic Study of Efficiency in Radial Piston Pump (레이디얼 피스톤 펌프의 효율 특성 연구)

  • 장윤석;천세민;임윤철
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.259-265
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    • 2000
  • Pump which is the fundamental device in the hydraulic system affects on overall system performance to a great deal. Such problems as leakage and solid friction loss become important in field applications, especially for the case of operation under high pressure and at high speed. So the research on this kind of subjects is necessary to improve the performance of hydraulic devices. A high pressure radial piston pump is analyzed here, which has a stationary cylinder block. It pumps hydraulic fluid by letting camring push a piston in a cylinder. Fluid leaks between the piston and cylinder so that it deteriorates the pump efficiency. Furthermore, the piston happens to touch the cylinder wall to increase the friction loss and wear. In this research, by means of FDA, volumetric, mechanical and overall efficiencies are observed by varying several design parameters and operation conditions. Design values or their trends are presented to improve these effciencies.

The Effect of Impact Absorbing System Deformation According to the Variation of Cylinder Wall Dimensions on Damping Coefficient (실린더 벽면 치수변화에 따른 변형이 충격흡수장치 감쇠계수에 미치는 영향)

  • 한근조;안찬우;안성찬;심재준;김성윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.765-768
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    • 1997
  • Many malfunctions take place in container crane spreader due to impact. So we designed a hydraulic impact absorbing equipment to absorb the impact and we studied the change of damping coefficient with respect to the variation of dimensions of oil-cylinder wall. When we design the dimension of hydraulic cylinder wall considering the displacement on the wall, the value of it over 20mm didn't affect the damping coefficient.

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Control Characteristics Improvement of Single Rod Hydraulic Cylinder Subjected to Varying Load (가변하중을 받는 유압실린더의 제어특성개선)

  • Yum, Man-Oh
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.46-52
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    • 2003
  • For position control of electro-hydraulic servo system, single rod cylinders and double rod cylinders are used. Single rod cylinders have simple structure for manufacturing but different volume ratio of two sides induce to non-linearity in process of then mathematical modeling. So only with conventional PID control method it is difficult to control single rod cylinders precisely. For mole precise position control of single rod cylinders, a controller which is inserted a velocity feedback PID controller and MRAC controller are proposed. With experiment control performances of three control methods are compared. In case of experiment, for external varying load to the system, a hydraulic cylinder and a pressure control valve are used. In conclusion a MRAC is considered a suitable control method for external varying load.

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Improvement of a Hydraulic Circuit for an Electro-Hydrostatic Actuator Equipped with a Single Rod Cylinder (편로드 실린더 구동 EHA의 유압 회로 개선)

  • Hong, Yeh-Sun;Kim, Sang-Seok;Kim, Dae-Hyun;Kim, Sang-Beom;Park, Sang-Joon;Choi, Kwan-Ho
    • Journal of Aerospace System Engineering
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    • v.8 no.1
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    • pp.1-6
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    • 2014
  • The conventional hydraulic circuits for electro-hydrostatic actuators equipped with a single-rod cylinder can oscillate under overrunning load conditions. In this paper the oscillation problem encountered in the conventional hydraulic circuits for EHAs is analyzed and it is shown by simulation results that this problem can be solved by employing a counter balance valve instead of a pilot-operated check valve generally used in the conventional hydraulic circuits.

Optimal Design of Hydraulic System Using the Complex Method (컴플렉스법에 의한 유압시스템의 최적 설계)

  • Lee S.R.;Lee Y.B.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.4
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    • pp.1-8
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    • 2004
  • The optimum design parameters of several hydraulic systems are obtained using the complex method that is one kind of constrained direct search method. First, the parameters of lead-lag controller of the direct drive servovalve is designed using the complex method to satisfy the steady-state error requirement. Second, the optimum locating point of hydraulic cylinder Is determined to minimize the cylinder force in the operation range of rotational sluice gate. For the third application case, the optimum piston area of hydraulic cylinder is determined to minimize the man power to elevate the manually operated sluice gate.

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A Conceptual Design for a Kinetic Performance Test System for the Tilting Mechanism Using Hydraulic Cylinder (유압실린더를 활용한 틸팅메카니즘 운동특성 평가 시스템 구축에 관한 개념설계)

  • Lee, Jun-Ho;Han, Seong-Ho;Kim, Ho-Yeon;Nam, Jin-Uk
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1035-1040
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    • 2011
  • In this paper we deal with a kinetic performance test system using hydraulic cylinder. It is possible to measure only current using the conventional electro-mechanical actuator when the bogie is in the process of the tilting. This makes impossible to measure the force acting on the tilting actuator. In order to overcome this problem a kinetic performance test system using hydraulic cylinder is proposed. The proposed system provide easy kinetic evaluation for the tilting mechanism and evaluation for the co-relation between load acting on the tilting actuator and the moving displacement(strock) of the tilting actuator.

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A Study on Position Control of an Electro-Hydraulic Servo System Using High Speed On-Off Valves (고속전자밸브를 사용한 전기유압서보시스템의 위치제어에 관한 연구)

  • 허준영
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.369-378
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    • 1999
  • This paper presents position control of an electro-hydraulic servo system whoch is operated by four 2-2way high speed on-off valves with either PWM PID control method or sliding mode control method, The advantages of using high speed on-off valves instead of electo-hydraulic servo valves or electro-hydraulic proportional valves are low price robustness for oil contamination and direct control without a D/A converter. The system consists of load cylinder inertia car potentiometer and external load cylinder. The experiments were carried out under several conditions and the results were compared. As a result the sliding mode method has shown good control performance and the robust and stable positioning of the elector-hydraulic servo system can be achieved accurately.

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Dynamic Behavior of a Symmetric Cylinder Type Hydraulic Damper for Semi-Active Control (반능동 제어용 대칭 실린더형 유압 감쇠기의 동적 거동)

  • Lee, I.Y.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.82-87
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    • 2002
  • For the dynamic behavior evaluation of a semi-active vibration control system, it is very important to use an accurate mathematical model for the hydraulic damper applied to the control system. In this study, a mathematical model for a symmetric type hydraulic damper was suggested. In this model, the effects of gas volume and oil temperature variation on the bulk modulus of oil were considered. The dynamic behavior of the damper was investigated by experiments and simulations. It was confirmed that the pressure variation, damping force, and mean pressure variation could be estimated with comparatively good precision by the suggested mathematical model. Moreover, it was shown that excessive pressure rise can be generated by the oil expansion due to the heat energy transformed from the exciting energy of the damper for a short period of the damper operation.

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