• Title/Summary/Keyword: Hydraulic Cylinder System

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Gain-scheduled controller design of an Active Suspension System with an Asymmetric Hydraulic Cylinder using Feedback linearization technique & optimal (비대칭형 유압 실린더를 사용한 능동현가 시스템에서의 궤한 선형화와 최적제어기법을 이용한 이득계획제어기 설계)

  • Jang, Yu-Jin;Kim, Sang-Woo
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.452-454
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    • 1998
  • Asymmetric cylinders are usually used as an actuator of active suspensions. The conventional optimal controller design does not include actuator dynamics as a state. and force controller is needed to track the desired force. But the actuator is not ideal, so performance of an active suspension system is degraded. In this paper, we take account nonlinear actuator dynamics and obtain a linear model using a feedback linearization technique then apply optimal control method. For real time application, gain-scheduling method is used. Effectiveness of proposed method is demonstrated by numerical simulation of 1/4 car model.

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Development of Normal-Opposite Rotational Durability Test Equipment for Large Sized Planetary Gear Box (대형 유성기어박스의 정역회전 내구성시험장치 개발에 관한 연구)

  • Lee, Yong-Bum;Kim, Kwang-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.305-310
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    • 2012
  • Planetary gear box is a power transmitter having very high gear ratio in compact volume. The planetary step-down gear box converts high speed and low torque into low speed and high torque, which is widely used in constructional and industrial machinery field. And, the planetary step-up gear box does vice versa working, which is used as main gear box of large sized wind mill system. The large sized planetary gear box must be performed the normal-opposite rotation test as a its durability test for achieving the reliability. The large sized planetary gear box is composed by triple gear trains of sun gear, carrier, and ring gear. If input power is supplied into one of them and the other is fixed, and then another becomes the output part. In this paper, we designed a new test equipment which can do rapid normal and opposite rotational change with only small displacement by supplying test power using the above rotation (driving) characteristics and hydraulic cylinder and link, and also compared and analyzed with existing method through various experiments.

DEVELOPMENT OF A CONTINUOUSLY VARIABLE-SPEED TRANSMISSION FOR AGRICULTURAL TRACTOR

  • Kim, H. J.;Kim, E. H.;K. H. Ryu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.162-169
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    • 2000
  • This study was carried out to develop a continuously variable-speed transmission(CVT) for agricultural tractor. A full-toroidal CVT mechanism with four discs and six rollers was selected as a device for changing speed ratio continuously. In the step of system layout design, the sizes of roller cylinders and end-load cylinder, which were critical factors for controlling the variator, were designed. Also the control pressure range was designed to limit the contact pressure of variator. In order to make the maximum speed of vehicle as 30km/h, the planetary gear and the six pairs of gears were designed. Also the hydraulic clutch, silent chain, hydraulic manifold and electronic controller were designed. After the design, a prototype with CVT controller was developed and tested. The speed of vehicle was changed continuously to the speed set by driver and the settling time was about 0.52 second at the step-response test (reduction ratio of variator 2.0 to 1.0), which was acceptable as a response time for working with tractor.

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Development of the Design Algorithm Using the Equivalent Magnetic Circuit Method for Colenoid Type Electromagnetic Linear Actuator (등가자기회로를 활용한 콜레노이드 타입 선형 액츄에이터 설계 알고리즘 개발)

  • Han, Dong-Ki;Chang, Jung-Hwan
    • Journal of the Korean Magnetics Society
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    • v.26 no.2
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    • pp.55-61
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    • 2016
  • This study proposes the design algorithm of an electromagnetic linear actuator with a divided coil excitation system, such as the colenoid (COL) system, using the equivalent magnetic circuit (EMC) method. Nowadays, the clamping device is used to hold workpiece in the electrically driven chucking system and is needed to produce a huge clamping force of 40 kN like hydraulic system. The design algorithm for electromagnetic linear actuator can be obtained using the EMC method. At first, the parameter map is used to decide the slot width ratio in the initial design. Next, to make the magnetic flux density uniform at each pole, the pole width is adjusted by the pole width adjusting algorithm with EMC. When the dimensions of the electromagnetic linear actuator are decided, the clamping force is calculated to check the desired clamping force. The design results show that it can be used to hold a workpiece firmly instead of using a hydraulic cylinder in a chucking system.

Development of Swine Liquid Manure Spread System for Greenhouse (비닐하우스용 돈분뇨 액비살포장치 개발)

  • Oh, I.H.;Kim, W.G.;Song, J.H.
    • Journal of Animal Environmental Science
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    • v.16 no.2
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    • pp.123-128
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    • 2010
  • It is investigated the development of swine liquid manure spreading system for a polyethylene film (PE vinyl) based greenhouse used for planting vegetables. These types of vinylhouses are normally six to eight meters wide; the spread system must be contained and capable of operating within this area. The system we designed for use here consisted of the following parts: 1) a reel for loading the hose, 2) hydraulic motor and cylinder to generate hydraulic pressure, 3) discharge unit, and 4) a frame with a 3-point hiteh link to the tractor. With this system, there are two types of hoses that can be used, a flexible flat hose that can be mounted directly to a tractor or a solid firm round hose which usually separated from the tractor. In either case, the discharge unit remains on the tractor. It is found that by using our spread system overall efficiency was 5 times greater than spreading swine liquid manure manually.

Development and Identification of Pneumatic Excavator System (모형 공압굴삭기 시스템 구축)

  • Lee, Hong-Sun;Cheon, Se-Young;Lim, Tae-Hyeong;Kim, Sung-Su;Choi, Jeong-Ju;Yang, Soon-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.31-36
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    • 2007
  • The excavator is complex machinery which has widely used in the construction site, deck of harbor and deep sea. The one of important issue of excavator system in recent is an automation of it in order to improve a working efficiency, a convenience working circumstance and work satisfaction. However, since there are large nonlinearities of control circuit, actuating cylinder, joiners of hydraulic units and changing loads etc., it is difficult to develope an automatic excavator system. Therefore, in this study, toy scale pneumatic excavator system is constructed and the remote control system is installed on it, before developing the automatic excavator system. In order to design the control system of the developed pneumatic excavator system, the transfer function is obtained using signal processing method and the controller gains of PID are decided based on CDM(coefficient diagram method). The obtained transfer function and the performance of the proposed control system is evaluated through experiments and computer simulation.

Investigation of System Efficiency of an Electro-hydrostatic Actuator with an External Gear Pump (소형 외접기어펌프를 사용하는 EHA의 시스템 효율 분석)

  • Kim, Jong-Hyeok;Hong, Yeh-Sun
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.15-21
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    • 2019
  • In this study, the maximum system efficiency of the electro-hydrostatic actuators was experimentally investigated, where small size external gear pumps with volumetric displacement under 1.3 cc/rev were combined with a 400W servomotor as the prime mover. Since the efficiency data of the servomotor, gear pumps and hydraulic cylinder were not provided by the suppliers, experimental apparatuses for their efficiency measurement were extra built up. When a gear pump with a volumetric displacement of 1.27cc/rev was used on an electro-hydrostatic actuator system, the maximum system efficiency was not higher than 70%. This was because the most effective operation ranges of the motor and pump did not coincide each other. In order to match their operation ranges as one of the most crucial design factors, a speed reduction mechanism can be used, such as a timing belt. It was shown in the study that the maximum system efficiency could be increased from 70% to 76% in that way.

Development and Validation of Wheel Loader Simulation Model (휠로더 시뮬레이션 모델의 개발과 검증)

  • Oh, Kwangseok;Yun, Seungjae;Kim, Hakgu;Ko, Kyungeun;Yi, Kyongsu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.601-607
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    • 2013
  • This paper presents the development and validation of a wheel loader simulation model. The objective of doing so is to evaluate the performance of the wheel loader and improve its overall performance using Matlab/Simulink. The wheel loader simulation model consists of 4 parts: mechanical/hydraulic powertrain model and vehicle/working dynamic model. An integrated simulation model is required to evaluate and improve the performance of the wheel loader. It is expected that this model will be applied to fuel economizing, improving the pace of operation by using the hybrid system, and the intelligent wheel loader. The performance of the proposed simulation model has been validated by using Matlab/Simulink to compare the driving and the working experimental data.

Hybrid Sliding-Mode Controller for the Speed Control of a Hydraulic Inverter-Fed Elevator (유압식 인버터 엘리베이터의 속도제어를 위한 하이브리드 슬라이딩모드제어기)

  • Han, Gueon-Sang;Park, Jae-Sam;Ahn, Hyun-Sik;Kim, Do-Hyun
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.38 no.6
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    • pp.37-47
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    • 2001
  • Due to the friction characteristics of pump, cylinder packing and passenger car, in the elevator actuated with hydraulic inverter-fed systems, there exist dead zones, which cannot be controlled by a PID controller. To overcome the drawbacks, in this paper, we propose a new hybrid control scheme, which switches the modes between a sliding mode controller and a PID controller. The proposed hybrid control scheme achieves an improved control performance by using both controllers. We first propose a design method of sliding mode controller for a hydraulic elevator system controlled by inverters, then fellowed by a design method of a hybrid sliding mode control scheme is proposed. The effectiveness of the proposed control scheme are shown by simulation results, which the proposed hybrid control method yields better control performance then the PID controlled scheme, not only in the zero-crossing speed region but also in the overall control region including steady-state region.

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Development of an Exclusive Sensor for Detecting Positions of Field Robot Arms

  • Kim, Jong-Hwa;Yang, Yong-Soon
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.51.4-51
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    • 2001
  • In order to comprise a basic closed-loop control system for a field robot it is necessary to detect the piston rod stroke of a hydraulic cylinder. There are mary conventional type sensors which can detect the displacement of cylinders. However, they cannot reveal the original performance normally or the cannot be applied at all where the operating circumstance of cylinders is beyond specifications of sensors. In this paper, an exclusive method for detecting the piston rod stroke is suggested, which adopts a remote detecting technique using optical fiber sensors. Several experiments using the prototype are executed for verifying the effectiveness of the suggested method and the possibility of the accurate detection of stroke.

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