• Title/Summary/Keyword: Hydraulic Crane

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Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil (AMESim를 이용한 유압 굴삭기용 Main Control Valve의 해석에 관한 연구)

  • 임태형;최종환;양순용;이병룡;안경관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.105-110
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    • 2003
  • The hydraulic excavator has been a popular research object for automation because of its multi-workings and economic efficiency. When it works crane tasks, most of disasters happen. The objective of this paper is to design each components and to construct boom, arm, bucket circuit. These models modeled with AMESim show us change of variables and behavior of excavator. Simulation model will be used for simulator of excavator.

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Remote control scheme for cranes using electro-hydraulic servo positioner with coaxial rotary spool (동축 회전형 스풀을 가진 전기 유압 서어보 위치 제어기를 이용한 크레인의 원격제어)

  • 김홍집;김경진;현웅근;서일홍;오상록
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.693-697
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    • 1990
  • A position control system is developed for an electro-hydraulic servo actuator with coaxial rotary spool, where the actuator is controlled by stepping motor. The position control system is utilized to develop the wireless remotely controlled crane system. And remote engine control system is also developed. Finally, to show the validity of this system, some experimental results and field test results am presented.

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Development of Analytical Model of Spindle and Rack Gear Systems for Knuckle Boom Crane (굴절식 크레인의 스핀들과 랙 기어 응력 해석 모델 개발)

  • An, Junwook;Lee, Kwang Hee;Gyu, Yusung;Jo, Je Sang;Lee, Chul Hee
    • Journal of Drive and Control
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    • v.14 no.2
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    • pp.23-29
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    • 2017
  • In this study, a flexible multi-body dynamic simulation model of a knuckle boom crane is developed to evaluate the stress of spindle and rack gears under dynamic working conditions. It is difficult to predict potential critical damage to a knuckle boom crane if only the static condition is considered during the development process. To solve this issue, a severe working scenario (high speed with heavy load) was simulated as a boundary condition for testing the integrity of the dynamic simulation model. The crane gear model is defined as a flexible body so contact analysis was performed. The functional motion of a knuckle boom crane is generated by applying forces at each end of the rack gear, which was converted from hydraulic pressure measured for the experiment. The bending and contact stress of gears are theoretically calculated to validate the simulation model. In the simulation, the maximum stress of spindle and rack gears are observed when the crane abruptly stops. Peak impact force is produced at the contact interface between pinion and rack gears due to the inertia force of the boom. However, the maximum stress (bending/contact) of spindle and rack are under the yield stress, which is safe from damage. By using the developed simulation model, the experiment process is expected to be minimized.

Development of Steering Control Algorithms for All-terrain Crane and Performance Verification Based on Real-time Co-simulation (전지형 크레인 조향제어 알고리즘 개발 및 연성해석 기반의 성능평가)

  • Seo, Jaho;Lee, Geun Ho;Oh, Kwangseok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.367-374
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    • 2017
  • The goal of this study was to develop control algorithms to improve the steering performance of a 120-ton all-terrain crane. To accomplish this, a hydraulic steering system for the crane was modeled using AMESim software, and a PID steering control algorithm was designed in the MATLAB/Simulink environment. The performance of the designed controller was verified through multiphysics co-simulations based on a real-time simulator.

Development of Displayer on Tipping-over rate for Hydraulic Excavator (유압 굴삭기의 전도율 표시장치의 개발)

  • 임태형;최종환;김용석;이홍선;양순용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.209-214
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    • 2004
  • This paper deals with tipping over of hydraulic excavator's crane work. If excavator lift too heavy weight, excavator tipped up. This is 38% of whole excavator accidents. In this paper, tipping over load which is maximum load of excavator can lift with displacement of excavator links, real load and tipping over rate are calculated with Zero Moment Point. We designed the tipping-over stability criterion algorithm considering the dynamic characteristics to which ZMP theory is applied and discussed the usefulness of the proposed algorithm compared with the moment equilibrium equation through the simulation and the actual test.

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A Study on the Hydraulic Fall Prevention Device (유압식 추락 방지장치에 관한 연구)

  • Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung;Huh, Yong;Chang, Sung-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.78-83
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    • 2010
  • Since a tower crane is too high for a worker to ascend and by the wind in the high altitude, the possibility of a safety accident is very high, a lift assist is used. In this study, the hydraulic fall prevention device using the pressure generation device by Seok, et al. was developed. For this, the effects on the fall prevention performances of factors such as gear clearance, oil viscosity, rotative velocity and so on were evaluated by the analysis of fluid flow using FEM and the prototype was producted and a function test was performed.

Design of Unification of Power device of Stow-Net Fishing System -Unification of Power Device by Hydraulic Power- (안강망 어로 시스템 동력장치의 통합화 설계 -유압동력을 사용한 동력장치의 통합-)

  • 문덕홍
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.35 no.1
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    • pp.65-76
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    • 1999
  • Our status of off-shore stow-net fishery is in face with many difficult problems; the lack of fisherman by evading the 3-D occupation, the safety accident by unskilled crew and old type fishing system. In order to solve those problems, it is necessary to save the man power and ensure the safety of fishing work by the effective utilization of power and automatization of fishing gear system. This is consists of the side drum driven by main engine, the net hauler, the bow and stern capstan, jib crane etc. Therefore, we suggest the design on unification of power device of fishing gear system as follows; (1) fishing system by uni-hydraulic power and (2) fishing system by electric motor and electro-hydraulic power.

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Creative Design of Large-Angle Pin Type Load Cell for the Overload Limiter of a Movable Crane (이동식크레인의 과부하방지장치용 광각도 핀형 로드셀의 창의적 설계)

  • Han, Dong Seop;Ha, Jeong Min;Han, Geun Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.35-41
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    • 2010
  • An overload limiter is used to prevent its overturning accident during an operation of a movable crane. Recently the indirect measuring method, which measures hoisting load and overturning moment of overload limiter, demands instead of the existing method, which measures only hoisting load. The indirectly measuring method is how to conduct the hoisting load and overturning moment as measuring the load of hydraulic cylinder for a luffing driving of boom. So we need to develop the multi-angular pin type load cell with the measuring angle of ${\pm}10$ degree instead of the existing load cell with the measuring angle of ${\pm}2$ degree. In this study the finite element analysis is conducted to evaluate the effect of the aspect ratio of measuring cross section on the measuring limit of the load cell to develop the many-angular pin type load cell. For this investigation, the aspect ratio of measuring cross section and load applying angle were adopted as design parameters and the stresses of measuring part were evaluated for each parameter.

Development of Simple Simulation by Changing the Stroke of Cylinder for a Oscillation (모의실험장치에서의 기계적인 동요에 대한 단순모사 장치개발)

  • Seol, Sang-Seok;Chung, Won-Jee;Jung, Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.89-94
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    • 2016
  • Equipments to influence by external force have to take effect mechanical oscillation. These equipments regardless of the movement on the external force such as roll, pitch and heave etc, worked to keep the height of tote are required for activeness and needed a device as equipment's fluctuation for rapidly compensation. Because the actual development of these devices is difficult to cost-effectively, we were developed to compensation simulator scaled down 1/50. In this paper, we were studying kinematic characteristics, designed the simulator to grasp the point and manufactured. This paper was analyzed for confirming the superiority of compensation simulator and set up 50 ton crane in practice.

Swing Motion Analysis of the Container Crane Headblock (콘테이너 크레인의 헤드블록 횡동요 해석)

  • 조대승
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.153-159
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    • 1997
  • This paper presents the swing motion analysis of the container crane headblock with the passive control device using hydraulic motors and anti-swing ropes. The device hauls at the headblock to opposite direction of its swing motion using the tension difference between anti-swing ropes connected to the headblock. To consider this control mechanism, the headblock is modelled as the rigid bar suspended by two hoist ropes at the overhead trolley and its non-linear equation of motion is derived using Lagrange's equation. Some numerical experiments using the equation are carried out to investigate the swing motion characteristics of the headblock under the variation of geometric relation among the cargo handling components and to evaluate the performance of the anti-swing device.

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