• Title/Summary/Keyword: Hybrid Type Center Plate

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Design and Production of Hybrid Type Center Plate for Molten Carbonate Fuel Cell (용융탄산염 연료전지용 하이브리드 타입 센터 플레이트의 설계 및 제작)

  • Lee, C.H.;Ryu, S.M.;Yang, D.Y.;Kang, D.W.;Chang, I.G.;Lee, T.W.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.273-278
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    • 2011
  • Employing the TRIZ problem solving technique, a hybrid-type center plate for the molten carbonate fuel cell(MCFC) was developed for the purpose of improving gas sealing and maintenance. The manufacturing method of the hybrid-type center plate was divided into a trimming operation and a two-step bending process. In the latter, a modified punch shape was used to reduce springback. Using finite element(FE) simulations, bending stresses in the thickness and the in-plane directions were computed and the bending conditions were optimized. The optimized results of the two-step bending process were used as a basis for the design of the trimming process of the hybrid-type center plate. Finally, the external manifold-type center plate and the hybrid-type center plate were fabricated using a die set that accounts for the optimized conditions. It was found that the numerical simulation results were in good agreement with the experiments.

Static analysis of non-uniform heterogeneous circular plate with porous material resting on a gradient hybrid foundation involving friction force

  • Rad, A. Behravan;Farzan-Rad, M.R.;Majd, K. Mohammadi
    • Structural Engineering and Mechanics
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    • v.64 no.5
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    • pp.591-610
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    • 2017
  • This paper is concerned with the static analysis of variable thickness of two directional functionally graded porous materials (FGPM) circular plate resting on a gradient hybrid foundation (Horvath-Colasanti type) with friction force and subjected to compound mechanical loads (e.g., transverse, in-plane shear traction and concentrated force at the center of the plate).The governing state equations are derived in terms of displacements based on the 3D theory of elasticity, assuming the elastic coefficients of the plate material except the Poisson's ratio varying continuously throughout the thickness and radial directions according to an exponential function. These equations are solved semi-analytically by employing the state space method (SSM) and one-dimensional differential quadrature (DQ) rule to obtain the displacements and stress components of the FGPM plate. The effect of concentrated force at the center of the plate is approximated with the shear force, uniformly distributed over the inner boundary of a FGPM annular plate. In addition to verification study and convergence analysis, numerical results are displayed to show the effect of material heterogeneity indices, foundation stiffness coefficients, foundation gradient indices, loads ratio, thickness to radius ratio, compressibility, porosity and friction coefficient of the foundation on the static behavior of the plate. Finally, the responses of FG and FG porous material circular plates to compound mechanical loads are compared.

Bulletproof Performance of Hybrid Plates using a Composite Laminated with Abalone Shell Fragments (전복껍질 메소절편 기반 복합소재 합판 제작 및 이를 이용한 하이브리드 판재의 방탄특성)

  • Kim, Jeoung Woo;Kang, Dae Won;Paik, Jong Gyu;Youk, Youngki;Park, Jeong Ho;Shin, Sang-Mo
    • Korean Journal of Materials Research
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    • v.29 no.1
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    • pp.43-51
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    • 2019
  • Nacre of abalone shell features a "brick-and-mortar" microstructure, in which micro-plates of calcium carbonate are bonded by nanometers-thick layers of chitin and proteins. Due to the microstructure and its unique toughening mechanisms, nacre possesses an excellent combination of specific strength, stiffness and toughness. This study deals with the possibility of using nacre fragments obtained from abalone shell for making a bulletproof armor system. A composite plate laminated with abalone shell fragments is made and compression and bend tests are carried out. In addition, a bulletproof test is performed with hybrid armor systems which are composed of an alumina plate, a composite plate, and aramid woven fabric to verify the ballistic performance of nacre. The compressive strength of the composite plate is around 258.3 MPa. The bend strength and modulus of the composite plate decrease according to the plate thickness and are about 149.2 MPa and 50.3 GPa, respectively, for a 4.85 mm thick plate. The hybrid armor system with a planar density of $45.2kg/m^2$, which is composed of an 8 mm thick alumina plate, a 2.4 mm thick composite plate, and 18 layers of aramid woven fabric, satisfy the NIJ Standard 0101.06 : 2008 Armor Type IV. These results show that a composite plate laminated with abalone shell fragments can be used for a bulletproof armor system as an interlayer between ceramic and fabric to decrease the armor system's weight.

Investigation of Arc Breaking Characteristic for Arc Chamber in Molded Case Circuit Breakerg (배선용차단기의 소호구조에 의한 한류 특성 연구)

  • Kim, Yong-Gi;Song, Jung-Chun;Ryu, Man-Jong
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.708-710
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    • 2001
  • In this paper, back commutation phenomena for iron chute chamber in AC low testing. For this experimental we used high speed camera and carried out with same prospective currents up to 10kA RMS. Hybrid arc quenching chambers which are composed with iron plate and insulating materials tested for reducing back commutation phenomena in interrupting process. It is shows that hybrid chambers which are various narrow slot path width reduces back commutation. As a result, a new type arc quenching chamber is to force the arc rapidly into a narrow insulating slot with iron plate. By this means the arc is lengthened and squeezed between insulating walls. Using this model, the behavior of the arc squeezed in the hybrid chamber and characteristics of arc voltage are also investigated.

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An Experimental Study on the Behavior of Hybrid Beam Composed of End Reinforced Concrete-Center Steel (단부 철근콘크리트-중앙부 철골로 구성된 복합(複合)보의 거동(擧動)에 관한 실험적 연구)

  • Kang, Byung Su;Kim, Seong Eun;Choi, Hyun Sik
    • Journal of Korean Society of Steel Construction
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    • v.14 no.3
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    • pp.413-421
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    • 2002
  • This study sought to understand the mechanical behavior according to the shape of the connecting part of the hybrid beam. This part is composed of central steel. with the end reinforced by concrete in the experiment of cyclic loading. The experimental result was compared and verified with the ultimate strength formula. Likewise, the composite effect and the effectiveness of seismic capacity and stress transmission were examined. The types of each setup were as follows: main bars by welding type, reinforcing by end-plate type, reinforcing by shear connector type, and shear connector type. Results showed that the reinforcing by end-plate type and the shear connector type had excellent strength and seismic capacity as well as better stress transmission. This was due to the unity between reinforced concrete and the steel's connecting part. However, the experimental result was somehow different from the previously established ultimate strength formula. Thus, a definite ultimate strength formula is required.

Effects of Welding Conditions and Material Arrangement on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A5J32/A5052 (A5J32/A5052 이종 알루미늄 합금 겹치기 마찰교반접합부의 인장성질에 미치는 재료배열 및 접합조건의 영향)

  • Yoon, Tae-Jin;Kang, Myung-Chang;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.302-307
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    • 2013
  • A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

Experimental study on RC beams externally bonded by CFRP sheets with and without end self-locking

  • Chaoyang Zhou;Yanan Yu;Chengfeng Zhou;Xuejun He;Yi Wang
    • Steel and Composite Structures
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    • v.48 no.5
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    • pp.599-610
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    • 2023
  • To avoid debonding failure, a novel type of hybrid anchorage (HA) is proposed in this study that uses a slotted plate to lock the ends of the fiber-reinforced polymer (FRP) sheet in addition to the usual bonding over the substrate of the strengthened member. An experimental investigation was performed on three groups of RC beams, which differed from one another in either concrete strength or steel reinforcement ratio. The test results indicate that the end self-locking of the CFRP sheet can improve the failure ductility, ultimate capacity of the beams and its utilization ratio. Although intermediate debonding occurred in all the strengthened beams, it was not a fatal mode of failure for the three specimens with end anchorage. Among them, FRP rupture occurred in the beam with higher concrete strength and lower steel reinforcement ratio, whereas the other two failed by concrete crushing. The beam strengthened by HA obtained a relatively high percentage of increase in ultimate capacity when the rebar ratio or concrete strength decreased. The expressions in the literature were inspected to calculate the critical loads at intermediate debonding, FRP rupturing and concrete crushing after debonding for the strengthened beam. Then, the necessity of further research is addressed.

IGBT VVVF INVERTER AS A PROPULSION SYSTEM FOR ELECTRIC CAR (전동차 견인용 IGBT VVVF 인버터)

  • Chung, E.S.;Park, Y.H.;Jang, K.H.;Lee, S.J.;Bae, B.H.;Kim, J.S.;Kim, S.H.
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.373-375
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    • 1997
  • In this paper, we present IGBT VVVF inverters as a 1C1M propulsion system for electric car. These inverters are composed of high power IGBT's and controlled by compact control units. The control unit performs full digital control by using 32bit DSP and microcontroller. By using CAN-bus, high speed network is constructed within four control units. The stack is simplified and optimized by using plate bus and IGBT driver units of hybrid-type.

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FE-Analysis of Hot Forming of Al Large Thick Plate for Spherical LNG Tank Considering Cooling Performance of Grid-Typed Die (격자형 금형의 냉각효과를 고려한 구형 LNG 탱크용 대형 알루미늄 후판의 열간성형해석)

  • Lee, Jung-Min;Lee, In-Kyu;Kim, Dae-Soon;Kwon, Il-Keun;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1190-1198
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    • 2012
  • A hot forming of large thick Al plate using a grid-type hybrid die is a process to make a shell plate for the production of a spherical LNG tank. This process is characterized by using a grid-typed die with an additional air cooling system for reducing the cooling time of the heated plate after hot forming. The process consists of the plate's feeding, heating, forming and cooling in detail and each of them is continuously performed along the rail. This paper was designed to propose the analytical and experimental methods for determining the convection and interfacial heat transfer coefficients required in hot forming analysis of Al plate. These values in the analysis are to reproduce numerically the cooling performance of grid-typed die and cooling device. Interfacial heat transfer was obtained from the heat transfer experiments for different pressures and inverse analysis method. To verify the efficiency of the coefficient values obtained from above methods, FE analysis and experiment of the hot spherical-forming process were conducted for a small-scaled model. The convection coefficient was also calculated from flow analysis of air released by cooling device within grid-typed die using ANSYS-CFX.

Effect of Welding Speed on Mechanical Properties and Formability in Nd:YAG Laser Welds of 1000MPa Grade DP Steel (1000MPa급 DP강의 Nd:YAG 레이저 용접부의 기계적 성질과 성형성에 미치는 용접 속도의 영향)

  • Jang, Jin-Young;Choi, Woo-Nam;Jung, Byung-Hun;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.27 no.2
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    • pp.69-75
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    • 2009
  • The effects of welding speed were investigated on penetration characteristics, defects and mechanical properties including formability test in Nd:YAG laser welded 1000MPa grade DP steels. A shielding gas was not used and bead-on-plate welding was performed with various welding speeds at 3.5kW laser power. Defects of surface and inner beads were not observed in all welding speeds. As the welding speed increased, the weld cross-section varied from the trapezoid having wider bottom bead, through X type, finally to V type in partial penetration range of welding speeds. The characteristic of hardness distribution was also investigated. The center of HAZ had maximum hardness, followed by a slight decrease of hardness as approaching to FZ. Significant softening occurred at the HAZ near BM. Regardless of the welding speed, the weld showed approximately the same hardness distribution. In the perpendicular tensile test with respect to the weld direction, all specimens were fractured at the softening zone. In the parallel tensile test to the weld direction, the first crack occurred at weld center and then propagated into the weld. Good formability over 80% was taken for all welding conditions.