• Title/Summary/Keyword: Hybrid Laser

Search Result 273, Processing Time 0.026 seconds

Position welding using disk laser-GMA hybrid welding (디스크 레이저-아크 하이브리드 용접을 이용한 포지션 용접)

  • Lim, Hyun-Sik;Kim, Jung-Hak;Kim, Cheol-Hee;Kim, Jeong-Han
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.1299-1306
    • /
    • 2007
  • The combination of laser beam and electric arc sharing common weld pool has widely been investigated since the late seventies, but it is beginning of the industrial uses. Recently, laser-GMA hybrid welding process showed possibility to overcome the tight gap tolerance with improved productivity. The laser-arc hybrid welding process is inherently complex because it has three kinds of process parameters: arc welding, laser welding and hybrid welding parameters. In this study, the optimum range of the process parameters were determined by high speed image analysis which could unveil the welding phenomena in laser-arc hybrid welding. The laser-arc hybrid welding was applied for position welding from the flat position to the overhead position and the welding characteristics were investigated.

  • PDF

Microstructure Evolution of UFG Steel Weld by Hybrid and Laser Welding (하이브리드 용접과 레이저 용접에 의한 세립강 용접부의 미세조직변화에 관한 연구)

  • Dong, H.W.;Lee, M.Y.;Ahn, Y.S.
    • Journal of Power System Engineering
    • /
    • v.14 no.3
    • /
    • pp.58-63
    • /
    • 2010
  • A laser beam welding and an electric arc welding were combined, and the positive points of each welding method are drawn such as high speed, low thermal load, deep penetration, and high productivity. The fiber laser-MIG conjugated welding. namely the hybrid welding has been studied mainly for the automation industry of a pipeline welding. In this study, the MIG welding was combined with a fiber laser welding to make up the hybrid welding. The weld shapes, microstructures and mechanical properties for weld zones after the hybrid welding or only fiber laser welding were investigated on the 700 MPa grade Ultra Fine Grained(UFG) high strength steel. The amount of acicular ferrite in weld metals and HAZ(heat affected zone) was observed larger after hybrid welding compared with after only laser welding. The Vickers hardness of the top area of the fusion zone after fiber laser welding was higher compared with after hybrid welding.

Recent Technological Tendency of Laser/Arc Hybrid Welding (레이저/아크 하이브리드용접기술의 최신 동향)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
    • /
    • v.31 no.2
    • /
    • pp.4-15
    • /
    • 2013
  • The laser/arc hybrid welding process is a new process combining the laser beam and the arc as welding heat source. The laser beam and arc influence and assist one another. By application of hybrid welding, synergistic effects are achievable, and disadvantage of the respective processes can be compensated. The laser-arc hybrid welding process has good potential to extend the field of applications of laser technology, and provide significant improvements in weld quality and process efficiency in manufacturing applications. This review analyses the recent advances in the fundamental understanding of hybrid welding processes using the works of the data base of Web of Science (SCI-Expanded) since the 2000 year. The research activity on the hybrid welding has been become more actively since 2006, especially in China, presenting the most research papers in the world. Since the hybrid welding process was adopted in manufacturing of the automobile in Europe in the early of 2000's, its adopting is widely expanded in the field of manufacturing of automobile, ship building, steel construction and the other various industry. The hybrid welding process is expected to advance toward higher productivity, higher precision, higher reliability through the mixing of high power and flexible fiber laser or disk laser and digitalized pulsed arc source.

The Comparison of Weldability in Hybrid & Laser Welded Ship Structure A-grade Steel (조선용 A-grade 강재에 대한 하이브리드 및 레이저 용접부의 용접성 비교)

  • Oh, Chong-In;Park, Ho-Kyung;Jeong, Eun-Young;Rajesh, S.R;Bang, Han-Sur
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2006.11a
    • /
    • pp.193-196
    • /
    • 2006
  • Recently many research are going on in the field of application of Laser and Laser-Arc hybrid welding for superstructures such as ship-structures, transport vehicles etc. Therefore in this study an optimized welding condition and numerical simulation for hybrid welding by using previous numerical analysis which is used to calculate the heat source for Laser and Laser-Arc hybrid welding has been analyzed. For this purpose, fundamental welding phenomena of hybrid process(Laser+MIG) are determined based on the experiments. In order to calculate temperature and residual stress distribution in Laser and Laser-Arc hybrid welds, finite element heat source model is developed on the basis of experiment results and characteristics of temperature and residual stress distribution in Laser and Laser-Arc hybrid welds are understood from the result of simulation and found comparable to the experimental values.

  • PDF

Development of the Hybrid Laser Welding Carriage for Shipbuilding (조선 적용을 위한 하이브리드 레이저 용접 캐리지 개발)

  • Shin, J.H.;Lee, Y.S.;Ryu, S.H.;Sung, H.J.
    • Laser Solutions
    • /
    • v.11 no.3
    • /
    • pp.21-24
    • /
    • 2008
  • Hybrid laser welding technology is a good process to reduce a thermal distortion and increase the productivity. However, it requires a high investment and a massive modification of the fabrication line such as a gantry system, milling machine for the edge preparation, high power laser system and weld machine. Therefore the development of an economical laser welding system is a crucial point to apply this system in shipbuilding yard. In this study, a portable hybrid laser welding carriage was developed for I-butt joint without edge milling. It is expected that the carriage type system could reduce investment cost.

  • PDF

LASER ARC HYBRID WELDING

  • Dilthey, Ulrich;Keller, Hanno
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.162-168
    • /
    • 2002
  • Hybrid Welding means the coupling of the energy of two different energy sources in a common process zone. This paper describes prospects in laser-arc-hybrid-welding. Different kinds of lasers ($CO_2$ laser and Nd:YAG laser) and arc processes (TIG, Plasma and GMA) are considered.

  • PDF

Effects of laser and arc power on the penetration depth in $CO_2$ laser-MIG hybrid welding ($CO_2$ 레이저-MIG 하이브리드 용접부 용입깊이에 미치는 레이저 및 아크 출력의 영향)

  • 홍승갑;이종봉
    • Proceedings of the KWS Conference
    • /
    • 2003.05a
    • /
    • pp.81-83
    • /
    • 2003
  • The potential advantages of the hybrid welding process are improved weld penetration, enhanced gap tolerance, control of weld metal composition, and improved weld quality in comparison to laser or arc welding. Especially, the deep penetration of hybrid welding is very attractive in welding of thick plates. In this study, therefore, the influence of arc power in hybrid welding on detailed bead dimensions at different laser power levels was investigated.

  • PDF

The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(I) - Effect of flow rate of shield gas and distance between laser and arc - (강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (I) - 보호가스 유량 및 레이저 아크간 거리의 영향 -)

  • Kim, Jong-Do;Myung, Gi-Hoon;Song, Moo-Keun;Oh, Jae-Hwan;Suh, Jeong
    • Journal of Welding and Joining
    • /
    • v.33 no.2
    • /
    • pp.85-90
    • /
    • 2015
  • Recently many studies for improvement of productivity and automation of process are in progress, and among others, laser-arc hybrid welding that combined laser and arc has attracted much attention. Since parameters by interactions as well as the parameters of each heat source should be considered, There are a lot of hardship in actual application, even though many researches have been done so far. Therefore in this study, bead welding was done to examine the effects of the flow rate of shield gas and the distance between laser and arc during laser-arc hybrid welding. As for hybrid heat source, disk laser and MIG were used. As experiment result, sound bead and weld with no defect were formed when the flow rate of front and rear shield gas were respectively 20 l/min and 15 l/min, and deep penetration was done at DLA=3 mm.

Basic Welding Characteristics by Nd-YAG Laser Beam on AH32 (선급강재의 레이저 용접특성에 관한 기초실험 - HYBRID 용접시 LASER-ARC거리 변화에 따른 용융특성 변화에 관한 실험)

  • Bang, Ban-Sur;Joo, Sung-Min;Kim, Young-Pyo;Kim, Hyung;Katayama, Seiji
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2003.05a
    • /
    • pp.279-283
    • /
    • 2003
  • As the state of the art in recent years Laser-Arc Hybrid welding is tried actively because of its various economical and technical advantages. In this study, melting tendencies according to the variation of laser-arc distance are investigated in case of YAG laser-TIG Hybrid welding process of AH32 ship structural steel. Nd-YAG laser with a laser beam power of 3KW is used and varied laser-arc distance 0mm to 10mm with fixing the TIG current as l00A. There is certain distance between laser and TIG elecrode to improve welding heat input and also increase the penetration.

  • PDF