• 드라이브 ㆍ 컨트롤
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• 제17권3호
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• pp.15-25
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• 2020

The cycle time and power saving effect of a hydraulic hybrid injection molding machine using a servo motor are considered in this paper. In order to verify control characteristics, such as pressure and speed, experiments were performed with the hydraulic hybrid injection molding machine, clamping force of 110 ton. The power consumption and production cycle time of a conventional hydraulic injection molding machine were measured to compare its performances with the hydraulic hybrid injection molding machine. An injection molding machine with a clamping force of 1300 ton was used as the conventional machine, the hybrid machine was implemented by replacing its induction motors with servo motors. In the remodeled hybrid machine, experiments were performed to investigate how the displacement of the mold clamping pump affects the power consumption and production cycle time. The results showed that the production cycle time of the hybrid injection molding is similar to a conventional hydraulic injection molding machine but with a significant energy saving of about 40%.

• 소성∙가공
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• 제17권8호
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• pp.662-667
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• 2008

Because of steep rise of international energy cost in recent years, high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. The energy saving and molding reproducibility of hybrid injection molding process were shown experimentally. The power consumption of hybrid injection molding machine is reduced to 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility was shown for both methods.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.418-421
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• 2008

Because of steep rise of international energy cost in recent years high efficiency has been emphasized in energy policy. As far as injection molding machine is concerned, hybrid method using hydraulic and electric systems became the key to this energy saving. the energy saving and molding reproducibility of hybrid injection molding process were shown experimentally, power consumption of hybrid machine is 38% as compared with that of hydraulic machine. Furthermore, the molding reproducibility showed between two methods.

• Journal of Electrical Engineering and Technology
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• 제3권4호
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• pp.593-598
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• 2008

The power distribution is proposed to determine the target operating points of the system components as the basis for maximal the efficiency of the overall system for a power split dual electric machine hybrid electric bus. The coordinated control is constructed on the basis of the power distribution. The basic coordinated control is implemented to satisfy the driver's power demand, in which both the dynamic characteristics of the engine and the dual electric machine are explicitly taken into account. Moreover, the improved coordinated control is suggested to suppress engine dynamic operation and rich fuel injection.

• 한국산학기술학회논문지
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• 제22권4호
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• pp.580-586
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• 2021

현재 사출성형분야의 Computer Aided Testing(CAT) 방법론으로 CAE(Computer Aided Engineering)를 이용한 수치 해석 기법이 주를 이루고 있다. 그러나 최근 시뮬레이션에 추가로 인공지능 기법을 응용하는 방법론이 연구되고 있다. 우리는 지난 연구에서 다양한 Machine Learning 기법을 활용하여 사출 성형 공정에 따른 변형 결과를 비교하였으며, 최종적으로 MLP(Multi-Layer Perceptron) 예측모델을 생성하였고, HMA(Hybrid Metaheuristic Algorithm)를 이용하여 최적화 결과를 얻어냈다. 그러나 MLP는 예측 성능이 우수한 반면 블랙박스와 같이 결정 과정에 대한 설명이 부족하다. 본 연구에서는 Radiator Tank 부품에 대하여 사출 성형 해석 소프트웨어인 Autodesk Moldflow 2018을 이용하여 수치 해석 기법으로 데이터를 생성하고, Machine Learning 소프트웨어인 RapidMiner Studio version 9.5를 활용하여 여러 Machine Learning Algorithms 모델을 생성하여 평균 제곱근 오차를 비교하였다. Decision-tree는 Root Mean Square Error(RMSE) 값이 다른 Machine Learning 기법에 비해 양호한 예측 성능을 갖추고 있었다. Decision-tree의 크기를 결정하는 Maximal Depth에 따라 분류 기준을 높일 수 있지만 복잡성도 함께 증가시켰다. Decision-tree를 이용하여 구속 조건을 만족하는 중간 값을 선정하여 시뮬레이션을 진행한 결과 기존의 시뮬레이션만 진행한 것보다 7.7%의 개선 효과가 있었다.

• Advances in materials Research
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• 제5권2호
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• pp.121-130
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• 2016

In an attempt to reach a balance of performances in homo-polypropylene based system, the effects of single and hybrid reinforcements inclusions comprising calcium carbonate nanoparticles (2, 4 and 6 phc) and glass fibers (10 wt.%) on the mechanical and thermal properties were investigated. Different samples were prepared by employing twin-screw extruder and injection molding machine. In morphological studies, the uniform distribution of glass fibers in PP matrix, relative adhesion between glass fibers and polymer, and existence of nanoparticles in polymer matrix were observed. $PP/CaCO_3$ (6 phc) as compared to pure PP and PP/GF had superior tensile and flexural strengths, impact resistance and deformation temperature under load (DTUL). $PP/GF/CaCO_3$ (6 phc) composite displayed comparable tensile and flexural strengths and impact resistance to neat PP, while its tensile and flexural moduli and deformation temperature under load (DTUL) were 436%, 99% and $26^{\circ}C$greater respectively. The maximum impact resistance was observed in $PP/CaCO_3$(6 phc). The highest DTUL was perceived in PP hybrid nanocomposite containing 10 wt.% glass fiber and 4 phc $CaCO_3$ nanoparticle.

• Journal of Power Electronics
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• 제12권1호
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• pp.49-57
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• 2012

This paper presents performance evaluation of an Integrated Starter-Alternator (ISA) prototype with an Interior Permanent Magnet (IPM) synchronous machine under sensor-less operation. To attain a high starting torque at zero speed and in subsequent extremely low speed range, a hybrid signal injection method is proposed. At higher speed, an improved stator flux observer is used for the stator flux estimation. This observer is able to produce accurately-estimated stator flux linkage for high performance Direct Torque and Flux Control (DTFC) implementation. The sensor-less DTFC IPM synchronous machine drive takes full advantage of the capacity of the power converter and fulfills the control specifications for the ISA. The trajectory control algorithm responds rapidly and in a well behaved manner over a wide range of operating conditions. The experimental results verify the feasibility and advantages of the system.

• Korea-Australia Rheology Journal
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• 제14권3호
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• pp.107-114
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• 2002

Residual stress distribution in injection molded short fiber composites is determined by using the layer-removal method. Polystyrene is mixed with carbon fibers of 3% volume fraction (4.5% weight fraction) in an extruder and the tensile specimen is injection-molded. The layer-removal process, in which removing successive thin uniform layers of the material from the surface of the specimen by a milling machine, is employed and the resulting curvature is acquired by means of an image processing. The isotropic elastic analysis proposed by Treuting and Read which assumes a constant Yaung’s modulus in the thickness direction is one of the most frequently used methods to determine residual stresses. However, injection molded short fiber composites experience complex fiber orientation during molding and variation of Yaung’s modulus distribution occurs in the specimen. In this study, variation of Yaung’s modulus with respect to the thickness direction is considered for calculation of the residual stresses as proposed by White and the result is compared with that by assuming constant modulus. Residual stress distribution obtained from this study shows a typical stress profile of injection-molded products as reported in many literatures. Young’s modulus distribution is predicted by using numerical methods instead of experimental results. For the numerical analysis of injection molding process, a hybrid FEM/FDM method is used in order to predict velocity, temperature field, fiber orientation, and resulting mechanical properties of the specimen at the end of molding.