• Title/Summary/Keyword: Hybrid Composite Material

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AE Characteristics for Fracture Mechanism of Al 7075/CFRP Hybrid Composite (Al 7075/CFRP Hybrid 복합재료의 파손특성에 대한 AE 특성 연구)

  • 이진경;이준현;송상헌;윤한기
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.268-271
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    • 2001
  • When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study, AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.

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The Study on the Material Behavior of Hybrid Composites (Hybrid 열가소성 복합재료의 재료거동에 관한 연구)

  • 조현철;이중희
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.67-70
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    • 2000
  • This study was performed to investigate the material behavior of hybrid thermoplastic composites contained glass fiber and calcium carbonate. The composite was prepared with each combination ratio of calcium carbonate, and the content of glass fiber was fixed with 10% by weight. In order to investigate the material behavior for various combination ratio, tension test, flexural test, and impact test were performed. Microscopic observation were conducted to examine the fractured surface of specimen for tension test. And the material behavior of the hybrid thermoplastic composite immersed in salt water with definite time was investigated.

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Composite aluminum-slab RC beam bonded by a prestressed hybrid carbon-glass composite material

  • Rabahi Abderezak;Tahar Hassaine Daouadji;Bensatallah Tayeb
    • Structural Engineering and Mechanics
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    • v.85 no.5
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    • pp.573-592
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    • 2023
  • This paper presents a careful theoretical investigation into interfacial stresses in composite aluminum-slab reinforced concrete beam bonded by a prestressed hybrid carbon-glass composite material. The model is based on equilibrium and deformations compatibility requirements in and all parts of the strengthened beam, i.e., the aluminum beam, the slab reinforced concrete, the hybrid carbon-glass composite plate and the adhesive layer. The theoretical predictions are compared with other existing solutions. Numerical results from the present analysis are presented both to demonstrate the advantages of the present solution over existing ones and to illustrate the main characteristics of interfacial stress distributions. It is shown that the stresses at the interface are influenced by the material and geometry parameters of the composite beam. This research is helpful for the understanding on mechanical behaviour of the interface and design of the hybrid structures.

The Behavior of Tensile Fracture for Al/CFRP Hybrid Composite Material (Al/CFRP 하이브리드 복합재료의 인장파괴거동)

  • Kang, Ji-Woong;Kwon, Oh-Heon;Ryu, Jin-Gyu
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.23-29
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    • 2009
  • The hybrid composite materials are recently used in many field as an advanced material due to their high resistance to fracture. However, hybrid composite materials have several problems, especially delamination, compared with homogeneous materials such as an aluminum alloy, etc. In this study, we carried out the tensile test to study the tension failure appearances and tensile ultimate strength of CFRP/Al/CFRP hybrid composite materials. The CFRP material used in the experiment is a commercial material known as CU175NS in unidirectional carbon prepreg. Also Al/CFRP/Al hybrid composites with three kind length of a single edge crack were investigated for the relationship between an aluminium volume fraction and a crack length. The crack length was measured by a traveling microscope under a universal dynamic tester. Futhermore the stress intensity factor behavior was examined according to a volume fraction and an initial crack length ratio to a width.

Evaluation of AR Characteristics on Microscopic Fracture Mechanism of A17075/CERP Hybrid Composite (Al 7075/CFRP 하이브리드 복합재료의 미시적 파괴특성에 대한 AE특성평가)

  • 이진경;이준현;윤한기
    • Composites Research
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    • v.15 no.5
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    • pp.1-6
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    • 2002
  • When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study. AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.

A Study on Mechanical Characteristics Analysamsarais of PA/GF Composite Materials for Cowl Cross Beam (카울크로스빔용 PA/GF복합재료의 기계적 특성 분석에 관한 연구)

  • Hwan-kuk Kim;Jong-vin Park;Ji-hoon Lee;Heon-kyu Jeong
    • Textile Coloration and Finishing
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    • v.35 no.1
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    • pp.29-41
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    • 2023
  • This study is about a hybrid lightweight cowl crossbeam structure with high rigidity and ability to absorb collision energy to support the cockpit module, which is an automobile interior part, and to absorb energy during a collision. It is a manufacturing process in which composite material bracket parts are inserted and injected into existing steel bars. When considering the mounting condition of a vehicle, the optimization of the fastening condition of the two parts and the mechanical properties of the composite material is acting as an important factor. Therefore, this study is about a composite material having a volume content of Polyamide(PA) and Glass Fiber used as a composite material for a composite material-metal hybrid cowl crossbeam. As a result of analyzing the physical properties of the PA/GF composite material, experimental data were obtained that can further enhance tensile strength and flexural strength by using PA66 rather than PA6 used as a base material for the composite material. And based on this, it contributed to securing the advantage of lightening by using high-stiffness composite material by improving the high disadvantage of the weight of the cowl crossbeam material, which was made only of existing metal materials.

Nondestructive Evaluation on Strength Characteristic and Damage Behavior of Al 7075/CFRP Sandwich Composite (Al 7075/CFRP 샌드위치 복합재료의 강도 및 손상특성에 대한 비파괴 평가)

  • Lee, Jin-Kyung;Yoon, Han-Ki;Lee, Joon-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2328-2335
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    • 2002
  • A hybrid composite material has many potential usage due to the high specific strength and the resistance to fatigue, when compared to other composite materials such as fiber reinforced plastic(FRP) and metal matrix composite(MMC). However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. In this study, Al 7075 sheets and carbon epoxy preprags were used to fabricate the hybrid composite. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. AE technique was used to clarify the microscopic damage behavior and failure mechanism of A17075/CFRP hybrid composite. It was found that AE paralneters such as AE event, energy and amplitude were effective to evaluate the failure process of Al 7075/CFRP composite. In addition, the relationship between the AE signal and the characteristics of fracture surface using optical microscope was discussed.

A Study on Selective Composite Patch for Light Weight and Quality Improvement of Battery Module (배터리 모듈의 경량화 및 품질 향상을 위한 선택적 복합재료 패치에 관한 연구)

  • Lee, Seung-Chan;Ha, Sung Kyu
    • Composites Research
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    • v.32 no.1
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    • pp.13-20
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    • 2019
  • In this study, in order to improve the quality issue and component characteristics of the battery module, which is one of the major parts of the electric vehicle. The structure is reinforced by using the composite material and the mechanism structure optimization of Hybrid concept which can overcome the disadvantages of single material was performed and the performance was compared. For this purpose, figure out the main design variables of composite materials according to Classical Laminated Plate Theory (CLPT) and the algorithm for predicting composite material properties have been studied. Based on the mechanical properties of the designed composite materials, finite element analysis (FEM) and the performance of the battery module was verified. Consequently, according to the verification result, Hybrid Battery Module reinforced with Selective Composite Patch can reduce the weight by 30% and reduce the product thickness by 32.5% compared with the existing Al battery module and proved the merit of Hybrid structure such as maintaining impact performance.

A Study on Material Selection of the Carbody Structure of Korean Tilting Train express(TTX) through the Verification of Design Requirements (설계요구조건 검증을 통한 한국형 고속 틸팅열차(TTX)의 차체 재료 선정에 관한 연구)

  • 신광복;구동회;한성호;박기진
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.77-84
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    • 2004
  • In order to determine the most suitable material system for achieving the lightweight design while fulfilling the design requirements of carbody structures of Korean Tilting Train eXpress(TTX), aluminum carbody. composite carbody, and hybrid carbody combined with aluminum and composite structures were considered in the present study. The finite-element analysis was used to verify the design requirements or the TTX carbody structures with the material system considered in the design stages. The stresses in the carbody structures and deflections of underframe against static load cases were used as design criteria. The results show that the hybrid carbody structures are beneficial with regard to weight savings and structural integrity in comparison to aluminum and composite carbody structures.

Progressive Failure Analysis of UD-Fabric Hybrid Laminated Composite Joints Considering Material Nonlinearity (재료비선형을 고려한 일방향-평직 혼합 적층 복합재 체결부의 점진적 파손해석)

  • 최정석;신소영;안현수;권진회
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.79-82
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    • 2002
  • A finite element method based on the two-dimensional progressive failure analysis considering material nonlinearity is presented for characterizing the strength and failure of the unidirectional-fabric hybrid laminated composite joints under pin loading. The 8-node laminated shell element is incorporated in the updated Lagrangian formulation. Failure criteria including the Maximum Stress and Tsai-Wu are used in conjunction with the complete unloading stiffness degradation method. For the verification, joint tests are conducted for the specimens with two different ply-number ratios of UD composite to fabric composite. Although there are some differences depending on ply-number ratios, the finite element model using the maximum stress criterion considering nonlinear material behavior predicts the failure strength best.

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