• Title/Summary/Keyword: Hybrid Atomization

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Hybrid Atomization for Manufacturing Fine Spherical Metal Powder

  • Minagawa, Kazumi;Kakisawa, Hideki;Halada, Kohmei
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.8-9
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    • 2006
  • Hybrid atomization is a new atomization technique that combines gas atomization with centrifugal atomization. This process can produce fine, spherical powders economically with a mean size of about 10 m diameter and a tight size distribution.

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Numerical and Experimental Study on Spray Atomization Characteristics of GDI Injector (직접 분사식 가솔린 기관 인젝터의 분무 미립화 특성에 대한 해석 및 실험적 연구)

  • Lee, C.S.;Rhyu, Y.;Kim, H.J.;Park, S.W.
    • Journal of ILASS-Korea
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    • v.7 no.3
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    • pp.1-6
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    • 2002
  • In this study numerical and experimental study on the spray atomization characteristics of a GDI injector is performed. To carry out numerical analysis, four hybrid models that are composed of conical sheet disintegration model, LISA model, DDB model, and RT model are used. The experimental results to evaluate the prediction accuracy of hybrid models are obtained by using phase Doppler particle analyzer and spray visualization system. It is shown that the prediction accuracy of hybrid model concerning spray developing process and spray tip penetration is good for all hybrid models, but the hybrid breakup models show different prediction of accuracy in the case of local radial SMD distribution.

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Numerical and Experimental Analysis of Spray Atomization Characteristics of a GDI Injector

  • Park, Sung-Wook;Kim, Hyung-Jun;Lee, Chang-Sik
    • Journal of Mechanical Science and Technology
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    • v.17 no.3
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    • pp.449-456
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    • 2003
  • In this study, numerical and experimental analysis on the spray atomization characteristics of a GDI injector is performed. For numerical approach, four hybrid models that are composed of primary and secondary breakup model are considered. Concerning the primary breakup, a conical sheet disintegration model and LISA model are used. The secondary breakup models are made based on the DDB model and RT model. The global spray behavior is also visualized by the shadowgraph technique and local Sauter mean diameter and axial mean velocity are measured by using phase Doppler particle analyzer Based on the comparison of numerical and experimental results, it is shown that good agreement is obtained in terms of spray developing process and spray tip penetration at the all hybrid models. However, the hybrid breakup models show different prediction of accuracy in the cases of local SMD and the spatial distribution of breakup.

A New General Equation of Mean Particle Size for Different Atomization Processes

  • Liu, Yunzhong;Li, Yuanyuan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.6-7
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    • 2006
  • Based on theoretical analysis, a new general equation of mean particle size applicable to both conventional atomization methods and new atomization processes is presented. In gas atomization, it is equivalent with and can be changed into Lubanska Equation. In centrifugal atomization, it can be changed into the equations that are currently the most widely used. In water atomization, it is similar to the equation proposed by Grandzol and Tallmadge. According to the universal equation, new correlations for mean particle size in novel atomization processes such as Hybrid Atomization and Multistage Atomization were proposed and agreed with our experimental data well.

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Experimental Analysis and Numerical Modeling Using LISA-DDB Hybrid Breakup Model of Direct Injected Gasoline Spray

  • Park, Sung-Wook;Kim, Hyung-Jun;Lee, Chang-Sik
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1812-1819
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    • 2003
  • This paper presents the effect of injection pressure on the atomization characteristics of high-pressure injector in a direct injection gasoline engine both experimentally and numerically. The atomization characteristics such as mean droplet size, mean velocity, and velocity distribution were measured by phase Doppler particle analyzer. The spray development, spray penetration, and global spray structure were visualized using a laser sheet method. In order to investigate the atomization process in more detail, the calculations with the LISA-DDB hybrid model were performed. The results provide the effect of injection pressure on the macroscopic and microscopic behaviors such as spray development, spray penetration, mean droplet size, and mean velocity distribution. It is revealed that the accuracy of prediction is promoted by using the LISA-DDB hybrid breakup model, comparing to the original LISA model or TAB model alone. And the characteristics of the primary and secondary breakups have been investigated by numerical approach.

A Study on Atomization and Wall Impingement Process of Hollow-Cone Fuel Spray (중공 원추형 연료 분무의 미립화 및 벽 충돌 과정에 대한 연구)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.132-138
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    • 2006
  • Numerical analysis about atomization and wall impingement process of hollow-cone fuel spray is performed by a modified KIVA code with hybrid model. The atomization process is modeled by using hybrid breakup model that is composed of Linearized Instability Sheet Atomization(LISA) model and Aerodynamically Progressed Taylor Analogy Breakup(APTAB) model. The Gosman model, which is based on the droplet behaviors after impingement determined by experimental correlations, is used for spray-wall impingement process. The LIEF technique was used to compare the results with those of experiment. The calculations and experiments are carried out at the ambient pressures of 0.1 MPa and 0.5 MPa and the ambient temperature of 293K. It was found that the calculated results show satisfactory agreement with experimental ones.

Assessment of Prediction Ability of Atomization and Droplet Breakup Models on Diesel Spray Dynamic (디젤분무에서 미립화 및 액적분열모델의 예측능력평가)

  • Kim, J.I.;No, S.Y.
    • Journal of ILASS-Korea
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    • v.5 no.2
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    • pp.35-42
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    • 2000
  • A number of atomization and droplet breakup models have been developed and used to predict the diesel spray characteristics. Of the many atomization and droplet breakup models based on the breakup mechanism due to aerodynamic liquid and gas interaction, four models classified as mathematical models, such as TAB, modified TAB, DDB, WB and one of the hybrid model based on WB and TAB models were selected for the assessment of prediction ability of diesel spray dynamics. The assessment of these models by using KIVA-II code was performed by comparing with the experimental data of spray tip penetration and sauter mean diameter(SMD) from the literature. It is found that the prediction of spray tip penetration and SMD by the hybrid model was only influenced by the initial parcel number. All the atomization and droplet breakup models considered here was strongly dependent on the grid resolution. Therefore it is important to check the grid resolution to get an acceptable results in selecting the models. At low injection pressure, modified TAB model could only give the good agreement with experimental data of spray tip penetration and both of modified TAB and DDB models were recommendable for the prediction of SMD. At high injection pressure, hybrid model could only give the good agreement with the experimental data of spray tip penetration and the prediction of all of the selected models did not match the experimental data. Spray tip penetration was increased with the increase the $B_1$ and the increase of $B_1$ did not affected the prediction of SMD.

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Effect of ambient conditions on the spray development and atomization characteristics of a gasoline spray injected through a direct injection system (분위기 조건이 직접 분사식 가솔린 분무의 발달 과정 및 미립화 특성에 미치는 영향)

  • Ha, S.Y.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.47-53
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    • 2005
  • This paper presents the effects of ambient pressure on atomization characteristics of high-Pressure injector in a direct injection gasoline engine both experimentally and numerically. The atomization characteristics such as mean droplet size, mean velocity, and velocity distribution were measured by phase Doppler particle analyzer. The spray development, spray penetration, and global spray structure were visualized using a shadowgraph technique. In order to investigate the atomization process numerically, the LISA-DDB hybrid model was utilized. This breakup model assumes that the primary breakup occurs when the amplitude of the unstable waves is equal to the radius of the ligament of liquid sheet near the nozzle and the droplet deformation induces the secondary breakup. The results provide the effect of ambient pressure on the macroscopic and microscopic behaviors such as spray development, spray penetration, mean droplet size, and mean velocity distribution. It is also revealed that the accuracy of prediction of LISA-DDB hybrid model is pretty good in terms of spray developing process, spray tip penetration, and SMD distribution.

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Modeling of Spray Atomization of Fuel Injector Using Hybrid Model (복합 모델을 이용한 연료 인젝터의 분무 미립화 모델링)

  • Park, Sung-Wook;Kim, Hyung-Jun;Rhyu, Youl;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.27-33
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    • 2002
  • This paper presents the comparison of prediction accuracy of hybrid models. To obtain the experimental results fur comparing with the numerical results, the macroscopic and microscopic structures of the hollow-cone spray such as spray development process, spray penetration and the distribution of mean droplet size are investigated by using a shadowgraph technique and phase Doppler particle analyzer. Also, the numerical researches using various hybrid models are performed. LISA model and WAVE model are used for the primary breakup, and TAB, DDB, and RT model are used for the secondary breakup.

Validation of Hybrid Breakup Model and Vaporization Model for Analysis of GDI Spray Behavior (GDI 분무거동 해석을 위한 혼합분열모델 및 증발모델의 검증)

  • Shim, Young-Sam;Choi, Gyung-Min;Kim, Duck-Jool
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.187-194
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    • 2005
  • The objective of this study is to validate the hybrid breakup model and the vaporization model for GDI spray analysis at vaporization and non-vaporization conditions. The atomization process is modeled by using hybrid breakup model that is composed of Linearized Instability Sheet Atomization (LISA) model and Aerodynamically Progressed Taylor Analogy Breakup (APTAB) model. The vaporization process is modeled by using modified Abramzon & Sirignano model. The exciplex fluorescence method was used for comparing the calculated results with the experimental ones. The experiment and the calculation were performed at the ambient pressures of 0.1 MPa, 0.5 MPa and 1.0 MPa and the ambient temperature of 293K and 473K.