• Title/Summary/Keyword: Hot yield strength

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Thermal and Mechanical Properties of Electro-Slag Cast Steel for Hot Working Tools

  • Moon Young Hoon;Kang Boo Hyun;Van Tyne Chester J.
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.496-504
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    • 2005
  • The thermal and mechanical properties of an electro-slag cast steel of a similar chemical composition with an AISI-6F2 steel are investigated and compared with a forged AISI-6F2 steel. AISI-6F2 is a hot-working tool steel. Electro-slag casting (ESC) is a method of producing ingots in a water-cooled metal mold by the heat generated in an electrically conductive slag when current passes through a consumable electrode. The ESC method provides the possibility of producing material for the high quality hot-working tools and ingots directly into a desirable shape. In the present study, the thermal and mechanical properties of yield strength, tensile strength, hardness, impact toughness, wear resistance, thermal fatigue resistance, and thermal shock resistance for electro-slag cast and forged steel are experimentally measured for both annealed and quenched and tempered heat treatment conditions. It has been found that the electro-slag cast steel has comparable thermal and mechanical properties to the forged steel.

Microstructures and Mechanical Properties of AM80-xSn Magnesium Alloys with Semi-Solid casting and Hot Extrusion Process (AM80-xSn 마그네슘 합금의 반응고 주조 및 압출에 따른 미세조직 및 기계적 특성)

  • Kim, Dae-Hwan;Im, In-Taek;Jin, Qinlin;Lim, Su-Gun
    • Journal of Korea Foundry Society
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    • v.36 no.6
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    • pp.215-221
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    • 2016
  • In a recent study, the microstructures and mechanical properties of AM80-xSn magnesium alloys with semi solid casting and hot extrusion process were investigated. With increasing Sn content, the amount of ${\beta}$(Mg2Sn) phase increased, while the ${\alpha}-Mg$ dendritic size decreased. The hardness was increased by the Mg2Sn as the Sn content increased. With increasing Sn content, permanent mold cast and semi solid cast AM80 Mg alloy showed less reduction of hardness and also of extruded AM80 Mg alloy after annealing. In the case of the mechanical properties, the extruded semi solid casting AM80 Mg alloy showed higher tensile strength and yield strength with increasing Sn content compared to the extruded permanent mold cast AM80 Mg alloy at room temperature.

A Study on the Creation of Porosity in Al Alloy(AA2014) Large Rod Preforms by Spray Forming (분무성형법에 의한 Al 합금(AA2014) 대형봉상성형체 제조시 기공발생에 관한 연구)

  • Shin, Don-Soo;Yoon, Eui-Park
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.494-501
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    • 1997
  • In order to manufacture large rod preforms of 2014 Al alloy with a good mechanical property by spray forming method, it was spray-formed at a droplet temperature of $715^{\circ}C$, a droplet flight distance of 400mm, and a spraying angle of $35^{\circ}$. The rod preforms were extruded at $397^{\circ}C$ with the die temperature of $420^{\circ}C$ under the hot extrusion ratio 21:1 and T6 heat treatment was performed. The 2014 Al alloys cast by hot top process were also extruded and heat-treated at the same condition as a reference material. Microstructural observation and tensile test were carried out to investigate the effects of extrusion on microstructure and mechanical property of spray-formed Al alloy. Spray-formed Al alloys had many porosities due to inappropriate process conditions such as long droplet flight distance and low droplet temperature but have fine equiaxed grain. These porosities were reduced with decreasing in grain size by hot extrusion. Ultimate tensile strength and yield strength of spray formed-extruded 2014 Al alloy were inferior to those of the normal cast-extruded 2014 Al alloy, but elongations were superior. The control of porosity was important to get spray formed preform with a good mechanical property.

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An Investigation on the Microstructure Evolution and Tensile Property in the Weld Heat-Affected Zone of Austenitic FeMnAlC Lightweight Steels (오스테나이트계 FeMnAlC 경량철강의 용접열영향부 미세조직 변화 및 인장특성에 관한 연구)

  • Moon, Joonoh;Park, Seong-Jun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.9-15
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    • 2017
  • IMicrostructure evolution and tensile property in the weld heat-affected zone (HAZ) of austenitic Fe-30Mn-9Al-0.9C lightweight steels were investigated. Five alloys with different V and Nb content were prepared by vacuum induction melting and hot rolling process. The HAZ samples were simulated by a Gleeble simulator with welding condition of 300kJ/cm heat input and HAZ peak temperatures of $1150^{\circ}C$ and $1250^{\circ}C$. Microstructures of base steels and HAZ samples were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and their mechanical properties were evaluated by tensile tests. The addition of V and Nb formed fine V and/or Nb-rich carbides, and these carbides increased tensile and yield strength of base steels by grain refinement and precipitation hardening. During thermal cycle for HAZ simulation, the grain growth occurred and the ordered carbide (${\kappa}-carbide$) formed in the HAZs. The yield strength of HAZ samples (HAZ 1) simulated in $1150^{\circ}C$ peak temperature was higher as compared to the base steel due to the formation of ${\kappa}-carbide$, while the yield strength of the HAZ samples (HAZ 2) simulated in $1250^{\circ}C$ decreased as compared to HAZ 1 due to the excessive grain growth.

Effect of heat input on the strength & micro-fissuring of alloy 59 weld (용접입열이 Alloy 59 용접부 강도와 미세균열에 미치는 영향)

  • Choe, Jun-Tae;Kim, Yeong-Il;Kim, Dae-Sun
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.165-167
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    • 2005
  • Compared with Inconel 625 (ERNiCrMo-3) weld, Nb-free Alloy 59 (ERNiCrMo-13) weld with 15% Mo showed much higher resistance to hot cracking. Especially in the condition of current 350A and 30CPM of welding speed, no crack was detected at Inconel 625 fillet weld. Furthermore, it was found that the strength of Alloy 59 is sensitive to welding heat input. Up to around 14kJ/cm of heat input, Alloy 59 showed 678N/$mm^{2}$ of ultimate strength and 466N/$mm^{2}$ of yield strength. However, as heat input increased above 14kJ/cm, Alloy 59 weld could not satisfy the weld strength required for European LNG tank.

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Microstructures and Mechanical Properties of SiCp/ Al-Si-Mg Alloy Composites Fabricated by Rheo-compocasting and Hot Extrusion (Rheo-compocasting 및 열간압출에 의하여 제조한 Al-Si-Mg / SiC 입자강화 복합재료의 조직 및 기계적 특성)

  • Lee, Hag-Ju;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.12 no.4
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    • pp.335-345
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    • 1992
  • Aluminum alloy matrix composites reinforced with various amounts of SiC particles have been produced by rheo-compocasting followed by hot extrusion. A relatively uniform distribution of SiC particles in the composites was obtained. The amounts of pore and SiC particles cluster were relatively small in the composites. Particle free zones were observed in the hot extruded composites when the amount of SiC particles was less than 20 vol%. However, the width of particle free zone decreases with the increase of SiC particle content. Eutectic Si phase play an important role for improving bonding between SiC particle and matrix. Tensile and yield strength increased with the increase of SiC particle content. the strenthening effect of SiC particle addition was effective even at relatively high temperature of 573 K.

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Estimation of Die Service Life for Die Cooling Method in Hot Forging (금형냉각법에 따른 열간 단조 금형의 수명 평가)

  • 김병민;김동환
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.408-413
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    • 2003
  • Dies may have to be replaced for a number of reasons, such as changes in dimensions due to die wear or plastic deformation, deterioration of the surface finish, break down of lubrication and cracking or breakage. In this paper, die cooling methods have been suggested to improve die service life considering die wear and plastic deformation in hot forging process. The yield strength of die decreases at higher temperatures and is dependent on hardness. Also, to evaluate die life due to wear, modified Archard's wear model has been proposed by considering the thermal softening of die expressed in terms of the main tempering curve. It was found that the use of die with cooling hole was more effective than that of direct cooling method to increase the die service life for spindle component.

Tests and finite element analysis on the local buckling of 420 MPa steel equal angle columns under axial compression

  • Shi, G.;Liu, Z.;Ban, H.Y.;Zhang, Y.;Shi, Y.J.;Wang, Y.Q.
    • Steel and Composite Structures
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    • v.12 no.1
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    • pp.31-51
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    • 2012
  • Local buckling can be ignored for hot-rolled ordinary strength steel equal angle compression members, because the width-to-thickness ratios of the leg don't exceed the limit value. With the development of steel structures, Q420 high strength steel angles with the nominal yield strength of 420 MPa have begun to be widely used in China. Because of the high strength, the limit value of the width-to-thickness ratio becomes smaller than that of ordinary steel strength, which causes that the width-to-thickness ratios of some hot-rolled steel angle sections exceed the limit value. Consequently, local buckling must be considered for 420 MPa steel equal angles under axial compression. The existing research on the local buckling of high strength steel members under axial compression is briefly summarized, and it shows that there is lack of study on the local buckling of high strength steel equal angles under axial compression. Aiming at the local buckling of high strength steel angles, this paper conducts an axial compression experiment of 420MPa high strength steel equal angles, including 15 stub columns. The test results are compared with the corresponding design methods in ANSI/AISC 360-05 and Eurocode 3. Then a finite element model is developed to analyze the local buckling behavior of high strength steel equal angles under axial compression, and validated by the test results. Following the validation, a finite element parametric study is conducted to study the influences of a range of parameters, and the analysis results are compared with the design strengths by ANSI/AISC 360-05 and Eurocode 3.

Microstructural Evaluation and High Temperature Mechanical Properties of Ni-22Cr-18Fe-9Mo ODS Alloy (Ni-22Cr-18Fe-9Mo계 ODS 합금의 미세조직 및 고온인장 특성 평가)

  • Jeong, Seok-Hoan;Kang, Suk-Hoon;Han, Chang-Hee;Kim, Tae-Kyu;Kim, Do-Hyang;Jang, Jin-Sung
    • Journal of Powder Materials
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    • v.18 no.5
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    • pp.456-462
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    • 2011
  • Yttrium oxide is one of the most thermo-dynamically stable materials, so that it is generally used as a dispersoid in many kinds of dispersion strengthed alloys. In this study, a nickel-base superalloy is strengthened by dispersion of yttrium oxide particles. Elemental powders with the composition of Ni-22Cr-18Fe-9Mo were mechanically alloyed(M.A.) with 0.6 wt% $Y_2O_3$. The MA powders were then HIP(hot isotactic press)ed and hot rolled. Most oxide particles in Ni-22Cr-18Fe-9Mo base ODS alloy were found to be Y-Ti-O type. The oxide particles were uniformly dispersed in the matrix and also on the grain boundaries. Tensile test results show that the yield strength and ultimate tensile strength of ODS alloy specimens were 1.2~1.7 times higher than those of the conventional $Hastelloy^{TM}$ X(R), which has the same chemical compositions with ODS alloy specimens except the oxide particles.

Production of Ramyon from Korean Cultured Wheat by Adding with Hot Water Extract Powder of Safflower Seed (홍화씨 열수 추출 분말을 이용한 우리 밀 라면의 제조)

  • Shim Ji-Youn;Hwang Eun-Hee;Lee Il-Hwan;Jang Hae-Soon
    • Journal of the East Asian Society of Dietary Life
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    • v.15 no.1
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    • pp.78-90
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    • 2005
  • The purpose of this study was to make ramyon from Korean cultured wheat by adding with hot water extract powder from safflower seed in order to add the value of it. The cooking quality, instrumental texture and sensory characteristics of ramyon were analyzed. The ramyons with 0.1%, 0.3%, 0.5%, and 0.7% of hot water extract powder(HEP) from safflower seed, control, and those with 3% and 5% of dried powder(DP) from safflower seed were compared. The yield of HEP was 7.8%. Lightness, redness, Max. weight, strength, hardness, adhesiveness, cohesiveness and springiness were measured. As the amounts of HEP and DP was increasing, ramyons smelled stronger and was getting harder and chewier, while became less transparent and had no difference in elasticity and adhesiveness. In overall acceptability, both control and ramyon with HEP had similar points. From three important factors, appearance, color and smell to make ramyon more acceptable, addition of 0.3~0.5% of hot water extract powder from safflower seed was found to be the best. However, further studies on smells are needed to make processed foodstuffs with safflower seed.

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