• Title/Summary/Keyword: Hot Workability

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Development of eco-friendly concrete produced with Rice Husk Ash (RHA) based geopolymer

  • Annadurai, Shalini;Rathinam, Kumutha;Kanagarajan, Vijai
    • Advances in concrete construction
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    • v.9 no.2
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    • pp.139-147
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    • 2020
  • This paper reports the effect of Rice Husk Ash (RHA) in geopolymer concrete on strength, durability and microstructural properties under ambient curing at a room temperature of 25℃ and 65±5% relative humidity. Rice husk was incinerated at 800℃ in a hot air oven. and ground in a ball mill to achieve the required fineness. RHA was partially added in 10, 15, 20, 25, 30 and 35 percentages to fly ash with 10% of GGBS to produce geopolymer concrete. Test results exhibit that the substitution of RHA in geopolymer concrete resulted in reduced strength properties during initial curing. In the initial stage, workability of GPC mixes was affected by RHA particles due to the presence of dormant particles in it. It is evident from the microstructural study that the presence of RHA particles densifies the matrix reducing porosity in concrete. This is due to the presence of RHA in geopolymer concrete, which affects the ratio of silica and alumina, resulting in polycondensation reactions products. This study suggests that incorporation of rice husk ash in geopolymer concrete is the solution for effective utilization of waste materials and prevention of environmental pollution due to the dumping of industrial waste and to produce eco-friendly concrete.

Effect of Si Content on the Microstructure of Cast M42 Tool Steel

  • Ha, Tae-Kwon;Jeong, Hyo-Tae;Jung, Jae-Young
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.221-223
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    • 2007
  • 공구강은 C, Cr, V, Mo, W, Co 및 Si 과 같은 첨가원소를 함유한 복잡한 철계 합금으로 주요 특성인 경도, 부식저항성, 열 연화저항성 그리고 인성의 요구수준에 따라 화학성분이 결정된다. 본 연구에서는 1.0C, 0.2Mn, 3.8Cr, 1.5W, 8.5Co, 9.2Mo, 1.0V 조성의 M42 공구강의 미세조직과 열간가공성에 미치는 Si 함량의 효과를 체계적으로 조사하였다. 진공유도용해를 이용하여 Si 함량을 중량비로 0.33 에서 1.7% 까지 변화시켜 $140{\times}140{\times}330\;mm^{3}$ 크기의 잉곳으로 제조하였다. 이렇게 제조한 잉곳들은 $1150^{\circ}C$에서 1.5시간 동안 용체화처리한 후 노냉하였고, 이어 $1180^{\circ}C$에서 15mm 두께의 판재로 열간압연하였다. 공정 탄화물의 형상 및 분해 거동을 중심으로 미세조직을 관찰한 결과 Si 함량이 증가함에 따라 분해속도가 느려지는 것을 알 수 있었고 이로 인해 열간성형성이 급격히 저하되는 것으로 나타났다.

Properties of Black Charcoal Board Manufactured from Domestic Wood Waste by Using Serum Protein Adhesive (혈장접착제를 이용한 생활목질폐잔재로부터 제조된 흑탄 보드의 성질)

  • Seo, In-Su;Lee, Hwa-Hyoung
    • Korean Journal of Agricultural Science
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    • v.37 no.2
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    • pp.267-270
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    • 2010
  • This study was carried out to manufacture black charcoal board from domestic wood waste by using serum protein adhesive which is natural, environment-friendly and human-friendly. For the preparation of the serum protein adhesive, pig blood from slaughterhouse was centrifuged and serum was separated from corpuscles and concentrated to 30% by dry weight basis. The particle size of charcoal from domestic wood waste for this study was #6-60. Hot pressing schedule was $170^{\circ}C$ and 40kgf/$cm^2$ (1 min)-10kgf/$cm^2$ (2.5 min)-40kgf/$cm^2$ (5 min). The black charcoal board made by the addition of 13% serum protein adhesive on dry weight basis gave 41.76kgf/$cm^2$ of bending strength, 8.12kgf/$cm^2$ of internal bonding strength, and excellent gas adsorption and workability.

Characteristics of Concrete Polymer Composite Using Atomizing Reduction Steel Slag (I) (Use of PMMA as a Shrinkage Reducing Agent) (아토마이징 제강 환원슬래그를 사용한 폴리머 콘크리트 복합재료의 특성 (I) (PMMA 수축저감재를 사용))

  • Hwang, Eui Hwan;Kim, Jin Man
    • Applied Chemistry for Engineering
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    • v.25 no.2
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    • pp.181-187
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    • 2014
  • In order to use the spherical atomizing reduction steel slag (ladle furnace slag, LFS) instead of the fine aggregate of polymer concrete composites, various specimens were prepared with various replacement ratios of atomizing reduction steel slag and the addition ratios of polymer binder. Physical properties of these specimens were investigated through the absorption test, the compressive strength test, the flexural strength test, the hot water resistance test, the pore analysis and the micro-structure using scanning electron microscope. Results showed that the compressive strength and flexural strength of specimens with 7.5% of polymer binders increased with the increase of replacement ratios of atomizing reduction steel slag, but those of the specimens with 8.0% or more of polymer binders showed a maximum strength at a certain replacement ratio due to the material segregation causing the increase of fluidity. By hot water resistance tests, the compressive strength, flexural strength, average pore diameter, and bulk density decreased but the total pore volume and pore diameter increased. It was concluded that the amount of polymer binders could be reduced by maximum 23.8%, because the workability of the polymer concrete was remarkably improved by using the atomizing reduction steel slag instead of fine aggregate. However, since the use of atomizing reduction steel slag decreased the resistance of the polymer concrete to hot water, further studies are required.

Measurement of Al Concentration in Liquid Zinc by E.M.F Method with $CaF_2$ ($CaF_2$ 기전력법에 의한 용융아연 중 알루미늄 농도의 측정)

  • Park Jin Sung;Kim Hang Soo;Jung Woo-Gwang;Katayama I.;Kim Jong Sang
    • Journal of the Korean Electrochemical Society
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    • v.3 no.4
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    • pp.204-210
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    • 2000
  • The control of dissolved aluminum concentration in the hot dip zinc galvanizing bath is greatly important in producing galvannealed steel sheets. The purpose of present study is to provide basic data for measurement of the aluminum concentration in site in hot dip zinc bath at the temperature of $460^{\circ}C\~500^{\circ}C$ using $CaF_2$ solid electrolyte sensor with three kinds of reference electrode. Good workability and stability of the sensor were confirmed with the $Bi+BiF_3$ reference electrode from the emf measurement. In order to measure the aluminum concentration in Zn-Al bath, the galvanic cell of fluorine ion was constructed with $CaF_2$ solid electrolyte as follows; $$(-)W|Zn-Al,\;AlF_3|CaF_2|Bi,BiF_3|W(+)$$. The emf measurement was made at the temperature of $460\pm10^{\circ}C$ in the Zn-Al bath. The following correlationship between aluminum concentration and emf was obtained by the least square regression analysis; $$E/mV=56.795log[\%Al]+1881.7\;R=0.9704$$,$$0.026wt\%{\leq}[\%Al]{\leq}0.984wt\%$$

Characteristics of the 80MPa High Strength Concrete according to the Hot Weather Outside Temperature conditions (서중 외기온도 조건에 따른 80 MPa 고강도콘크리트의 특성)

  • Jung, Yong-Wook;Lee, Seung-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.688-696
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    • 2016
  • This paper evaluates the effect of hot weather conditions on the fresh concrete characteristics of 80-MPa high-strength concrete. The slump flow, packing ability, setting time, hydration heat, and compressive strength were evaluated under exterior temperatures of $20^{\circ}C$, $30^{\circ}C$, and $40^{\circ}C$. The slump flow, arrival speed of 500 mm, and their changes with the elapsed time were found to bring the occurrence of rapid slump loss forward by about 30 minutes when increasing the temperature by $10^{\circ}C$ from $20^{\circ}C$. The initial and final setting times of the concrete at $20^{\circ}C$ were 7 hours and 12 hours, which were reduced by 1 hour and 3 hours at $30^{\circ}C$ and by 2 hours and 5 hours at $40^{\circ}C$, respectively. The hydration heat characteristics at $20^{\circ}C$ and $30^{\circ}C$ were similar in terms of the highest temperature of the concrete casting depth and the time when the maximum temperature occurred. However, at $40^{\circ}C$, the maximum temperature occurred about 4 hours earlier, and the highest temperature per the concrete casting depth increased by about $12^{\circ}C$. Therefore, it is concluded that the characteristics can vary according to the exterior temperature. Thus, quality assurance should consider workability, temperature cracks due to hydration heat, the properties of strength development, and other characteristics.

An Experimental Study on the Mechanical Properties of Silica Fume and Fly Ash.Cement Composites (실리카흄 및 플라이애쉬.시멘트 복합체의 역학적 특성에 관한 실험적 연구)

  • 박승범;윤의식
    • Magazine of the Korea Concrete Institute
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    • v.6 no.5
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    • pp.158-170
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    • 1994
  • The results of an experimental study on the manufacture and the mechanical properties of carbon fiber rekforced silica fume . cement composites and light weight fly ash . cement composites are presented in this paper. 11s the test results show, the flexural strength, fracture toughness and ductility of CF reinforced silica fume . cement composites were remarkably increased by the increase of carbon fiber contents. And the workability of the fly ash . cement composites were improved, but the compressive and flexural strength and bulk specific gravity of them are decreased by increasing the ratio of fly ash to cement. And the compressive and flexural strength of the fly ash cement composites by cured under the hot water were improved than those by mositure cured. Also, the manufacturing process technology of lightweight fly ash . cement composites in replacement of general autoclaved lightweight concrete was developed and its optimum mix proportions were proposed.

Properties of Concrete for Industrial Floor using Mineral Admixtures (혼화재를 사용한 산업용 바닥 콘크리트의 물성 검토)

  • Kim, Yong-Ro;Gong, Min-Ho;Park, Jong-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.17-24
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    • 2016
  • Recently, exposed concrete by machinery trowel is generally used in industrial floor such as warehouse. Also, concrete using only the cement has been mainly used except mineral admixture in order to secure surface abrasion resistance. However, in hot weather construction, it is causing a serious problem such as workability inhibition of trowel using only ordinary portland cement. Due to this, it was investigated the effect of application of fly-ash and ground granulated blast furnace slag on properties and abrasion resistance of concrete for industrial floor in this study. The result of this study, it was confirmed that fly-ash and ground granulated blast furnace slag can be used in concrete for industrial floor without affecting significantly the properties of concrete.

Preparation of solvent-based eco-friendly stone paper (용제기반 친환경 stone paper의 제조)

  • Seok Ju Jeong;Do Yoon Kam;Eun Ok Choi;Hyun Cho;Byeong Woo Lee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.4
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    • pp.139-144
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    • 2023
  • Stone papers made of inorganic filler and plastic polymer do not use pulp, which is the main raw material of existing papers, so they contribute to the preservation of nature and can be used as more eco-friendly materials when they have biodegradability. Since most stone papers are manufactured by hot extrusion, the amount of ceramic fillers and related physical properties are limited to control manufacturing workability. In this study, the stone paper composition was prepared in a liquid form using solvents, so that there was little limitation on the amount of ceramic filler added and it was also easy to add additives to control biodegradability. They were fabricated from eco-friendly raw materials using waste oyster shells as an inorganic filler and (recyclable) PVC materials as an organic binder. After making a solution using common solvents for PVC, inorganic filler and cellulose to impart biodegradability were mixed and processed into sheets to prepare solvent-based stone papers, and their paper properties were evaluated.

Characteristics of Polyester Polymer Concretes Using Spherical Aggregates from Industrial By-Products (III) (Using an Atomizing Steel Slag as a Filler and Fine Aggregate) (산업부산물 구형골재를 사용한 폴리에스테르 폴리머 콘크리트의 특성(III) (아토마이징 제강슬래그를 충전재와 잔골재로 사용))

  • Hwang, Eui-Hwan;Kim, Jin-Man
    • Applied Chemistry for Engineering
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    • v.26 no.1
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    • pp.104-110
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    • 2015
  • It is known that polymer concretes are 8~10 times more expensive than ordinary Portland cement concretes; therefore, in the production of polymer concrete products, it is very important to reduce the amount of polymer binders used because this occupies the most of the production cost of polymer concretes. In order to develop a technology for the reduction of polymer binders, smooth and spherical aggregates were prepared by the atomizing technology using the oxidation process steel slag (electric arc furnace slag, EAFS) and the reduction process steel slag (ladle furnace slag, LFS) generated by steel industries. A reduction in the amount of polymer binders used was expected because of an improvement in the workability of polymer concretes as a result of the ball-bearing effect and maximum filling effect in case the polymer concrete was prepared using the smooth and spherical atomized steel slag instead of the calcium carbonate (filler) and river sand (fine aggregate) that were generally used in polymer concretes. To investigate physical properties of the polymer concrete, specimens of the polymer concrete were prepared with various proportions of polymer binder and replacement ratios of the atomized reduction process steel slag. The results showed that the compressive strengths of the specimens increased gradually along with the higher replacement ratios of the atomized steel slag, but the flexural strength showed a different maximum strength depending on the addition ratio of polymer binders. In the hot water resistance test, the compressive strength, flexural strength, bulk density, and average pore diameter decreased; but the total pore volume and porosity increased. It was found that the polymer concrete developed in this study was able to have a 19% reduction in the amount of polymer binders compared with that of the conventional product because of the remarkable improvement in the workability of polymer concretes using the spherical atomized oxidation steel slag and atomized reduction steel slag instead of the calcium carbonate and river sand.