• 제목/요약/키워드: Hot Workability

검색결과 53건 처리시간 0.025초

AZ80 마그네슘 합금 압출재의 압축 성형조건에 따른 방위특성 분석 (Texture Evolution of Extruded AZ80 Mg Alloy under Various Compressive Forming Conditions)

  • 윤종헌;이상익;이정환;박성혁;조재형
    • 소성∙가공
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    • 제21권4호
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    • pp.240-245
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    • 2012
  • With the increasing demand for light-weight materials to reduce fuel consumption, the automobile industry has extensively studied magnesium alloys which are light weight metals. The intrinsic poor formability and poor ductility at ambient temperature due to the hexagonal close-packed (HCP) crystal structure and the associated insufficient number of independent slip systems restricts the practical usage of these alloys. Hot working of magnesium alloys using a forging or extrusion enables net-shape manufacturing with enhanced formability and ductility since there are several operative non-basal slip systems in addition to basal slip plane, which increases the workability. In this research, the thermomechanical properties of AZ80 Mg alloy were obtained by compression testing at the various temperatures and strain rates. Optical microscopy and EBSD were used to study the microstructural behavior such as misorientation distribution and dynamic recrystallization. The results were correlated to the hardening and the softening of the alloy. The experimental data in conjunction with a physical explanation provide the optimal conditions for net-shape forging under hot or warm temperatures through control of the grain refinement and the working conditions.

Determination of Boron Steel by Isotope-Dilution Inductively Coupled Plasma Mass Spectrometry after Matrix Separation

  • Park, Chang-J.
    • Bulletin of the Korean Chemical Society
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    • 제23권11호
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    • pp.1541-1544
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    • 2002
  • The concentration of B in steels is important due to its influence on mechanical properties of steel such as hardenability, hot workability, and creep resistance. An analytical method has been developed to determine B in steel samples by high-resolution inductively coupled plasma mass spectrometry (HR-ICP-MS). National Institute of Standard and Technology Standard Reference Material (NIST SRM) 348a was analyzed to validate the analytical method. The steel sample was digested in a centrifuge bottle with addition of aqua regia and $^{10}B$ spike isotope. Sample pH was then adjusted to higher than 10 to precipitate most matrix elements such as Fe, Cr, and Ni. After centrifugation, the supernatant solution was passed through a cation exchange column to enhance the matrix separation efficiency. B recovery efficiency was about 37%, while matrix removal efficiency was higher than 99.9% for major matrix elements. The isotope dilution method was used for quantification and the determined B concentration was in good agreement with the certified value.

현장 시공성 개선을 위한 롤타입 건식바닥난방시스템 개발 (A Study on the Development of Rolled Dry Floor Heating System for Improving Workability)

  • 이규동;김준호;정창호;김동우;小川慶一郞
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2012년도 추계 학술논문 발표대회
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    • pp.177-180
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    • 2012
  • Korea residential housing generally use wet floor heating system 'Ondol' which consist of insulation cushioning, lightweight foamed concrete, hot water pipe and mortar on top of reinforced concrete slab. Wet floor heating system's installation process is too complicate and difficult to supervise field for continuing assurance quality. Also, this method has a huge impact on the progress of construction because it take a long time to cure finishing mortar and lightweight foamed concrete. Therefore, it is considered a disturbance factor of reduction of construction duration for enhancing competitiveness. In this study, we conducted an experiment about the radiant heat performance and temperature difference on upper panel of rolled dry floor heating systems which is jointly developed by Kolon global and Sumisho Metalex for remodeling housing, studio apartment and the urban-life housing.

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고청정 Alloy718 잉고트 Cogging (Cogging of premium-quality Alloy 718)

  • 박노광;염종택;임정숙;최상욱
    • 한국군사과학기술학회지
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    • 제6권4호
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

PC일체형 폴리프로필렌 방수시트 공법의 현장적용성 평가 (Evaluation of Field Application of PC Integrated Polypropylene Waterproof Sheet)

  • 김대규;윤종구;신홍철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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    • pp.6-7
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    • 2019
  • In order to solve problems such as scattered dust, dust and chemicals harmful to the human body, workability in a confined space, quality performance, and the like generated during the field construction of the conventional waterproof sheet construction method, a waterproof sheet is used as a PC formwork, Which is produced by pouring concrete after PC installation, and evaluating the applicability of the development method in comparison with the construction method of polypropylene waterproof sheet construction method and the construction period, safety, quality, construction cost.

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CuZn36 합금의 입자 미세화에 미치는 Zr, B, P 첨가의 영향 (Effects of Zr, B and P Additions the Grain Refinement of CuZn36 Alloys.)

  • 김정근;이동우
    • 한국주조공학회지
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    • 제13권2호
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    • pp.168-174
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    • 1993
  • It has been known that the grain refinement of Cu base alloys greatly improved mechanical properties, castability, workability and hot shortness resistance etc. In this study CuZr50, CuP7, CuFe7, CuMg10 binary alloys were added as grain refiners in CuZn36 alloy. The alloys melted in vacuum and controlled in mixed gas conditions and casted at $1050^{\circ}C$. Zr-P-X compound has significantly grain refined but oxygen has been found detrimental to grain refinement. In the case of Zr /B ratio below 4, B acted as grain growth element in this alloy.

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실측을 통한 융착식 플라스틱 입상배관 성능 평가 (An Applicability Estimation of Plastic Vertical Pipes using Electric Fusion Fittings through Measurement)

  • 박률;안영철;김현대;김정수;곽유식;김용경
    • 설비공학논문집
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    • 제25권11호
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    • pp.595-599
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    • 2013
  • The pipes used in buildings are generally categorized into metallic or plastic materials. Metal pipes, such as copper and stainless steel pipes, are mainly used for water and hot water supply, and for the heating system. However, plastic pipes made of polyethylene and cross-linked polyethylene are used for floor heating, water drainage, and air vent systems. Usually, plastic pipes have thermal demerits, such as high linear expansion coefficients and bending phenomenon by hot water, although the pipes have several merits of light weight, low price, low thermal conductivity, and the comparatively high workability of metal pipes. Therefore, if those kind of demerits are overcome, plastic pipes can be easily accepted for hot water systems. This research is aimed to evaluate the applicability for vertical heating pipes of a plastic pipe system consisting of electric fusion fitting of a conductive carbon compound and propylene random glass fiber pipe, through measurement of the expansion rate and leakage in summer and winter seasons, in the apartment construction field.

열간 압연한 AZ31 마그네슘합금 판재의 미세조직 발달에 관한 연구 (A Study on Microstructural Evolution of Hot Rolled AZ31 Magnesium Alloy Sheets)

  • 김수현;임창동;유봉선;서영명;정인상
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.63-71
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    • 2004
  • Recently, a sheet forming process of Mg alloys is highlighted again due to increasing demand for Mg wrought alloys in the applications of casings of mobile electronics and outer-skins of light-weight transportation. Microstructure control is essential for the enhancement of workability and formability of Mg alloy sheets. In this research, AZ31 Mg alloy sheets were prepared by hot rolling process and the rolling condition dependency of the microstructure and texture evolution was studied by employing a conventional rolling mill as well as an asymmetric rolling mill. When rolled through multiple passes with a small reduction per pass, fine-grained and homogeneous microstructure evolved by repetitive dynamic and static recrystallization. With higher rolling temperature, dynamic recrystallization was initiated in lower reduction. However with increasing reduction per pass, deformation was locallized in band-like regions, which provided favorable nucleation sites f3r dynamic recrystallization. Through post annealing process, the microstructures could be transformed to more equiaxed and homogeneous grain structures. Textures of the rolled sheets were characterized by $\{0002\}$ basal plane textures and retained even after post annealing. On the other hand, asymmetrically rolled and subsequently annealed sheets exhibited unique annealing texture, where $\{0002\}$ orientation was rotated to some extent to the rolling direction and its intensity was reduced.

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팽창률이 일정한 노즐을 사용한 AIR-KNIFE 유동에 관한 연구 (A STUDY ON THE FLOW CHARACTERISTICS OF AIR-KNIFE USING A CONSTANT EXPANSION RATE NOZZLE)

  • 이동원;강남철;김근영;권영두;권순범
    • 한국전산유체공학회지
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    • 제13권4호
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    • pp.1-7
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    • 2008
  • In the process of continuous hot-dip galvanizing, it is well known that the gas wiping through an air knife system is most effective because of its uniformity in coating thickness, possibility of thin coating, workability in high speed, and simplicity of control. However, gas wiping used in the galvanizing process brings about a problem of splashing at the strip edge above a certain high speed of process. It is also known that the problem of edge splashing is more harmful than that at the mid strip surface. For a given liquid(of a certain viscosity and surface tension), the onset of splashing mainly depends upon the strip velocity, the gas-jet pressure, and the nozzle's stand-off distance. In these connections in the present study, we proposed three kinds of air knife system having nozzles of constant expansion rate, and compared the jet structures issuing from newly proposed nozzle systems with the result by a conventional one. In numerical analysis, the governing equations are consisted of two-dimensional time dependent Navier-Stokes equations, and the standard k-${\varepsilon}$ turbulence model is employed to solve turbulence stress and so on. As the result, it is found that we had better use the constant expansion-rate nozzle which can be interpreted from the point view of the energy saving for the same coating thickness. Also, we better reduce the size of separation bubble and enhance the cutting ability at the strip surface, by using an air-knife having constant expansion-rate nozzle.

마그네슘 합금의 온간 동적재결정 구성방정식 최적화 (Material model optimization for dynamic recrystallization of Mg alloy under elevated forming temperature)

  • 조윤희;윤종헌
    • 한국산학기술학회논문지
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    • 제18권6호
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    • pp.263-268
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    • 2017
  • 상용 마그네슘 합금의 경우, 상온에서 낮은 성형성을 갖기 때문에, 온간 성형 조건 하에서 성형 공정을 수행하는 것이 일반적이다. 마그네슘 합금은 온간 성형 과정 중에 동적 재결정(dynamic recrystallization, DRX)이 발생하여, 초기 결정립 사이즈가 급격하게 작아지며, 내부 전위 밀도가 낮아지게 된다. 이에 따라, 유동 응력 곡선은 세 단계의 복잡한 변형 경화 및 연화 현상을 보이게 된다. 첫 번째 구간에서는 변형률이 증가함에 따라, 가공 경화에 의해 응력이 증가하는 경향을 보이며, 두 번째 구간에서는 동적 재결정 현상에 의한 가공 연화로 응력이 갑작스럽게 감소한다. 세 번째 구간에서는 가공 경화와 가공 연화 사이의 평형에 의해, 응력이 일정하게 나타난다. 본 연구에서는, 성형 온도 $300^{\circ}C$, 변형률 속도는 0.001, 0.1, 1, 10/sec에서 AZ80 합금의 구성 방정식의 18개 변수들을 체계적으로 최적화하며, 유동 곡선의 정확도를 높일 수 있는 방식에 대해 제안하려고 한다. 또한 AZ80외에 AZ61도 추가적으로 최적화여 본 논문에서 제안한 최적화 방식의 성능을 증명하였다.