• Title/Summary/Keyword: Hollow Ball

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A Study on Control of the Thermal Expansion for Ball Screw of CNC Machin Tools (CNC 공작기계용 볼스크류의 열팽창 억제에 관한 연구)

  • 전언찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.73-78
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    • 1998
  • In this paper, we have studied about the thermal expansion of the ball screw used for the CNC machine tools. The hollow ball type is used for the ball screw. We have compared the conventional cooling system and function with the improved cooling system and function which is developed the path providing cooling oil in hollow ball screw. That is the temperature variation and positioning accuracy are analyzed of the ball screw. We have obtained the following results through this experiment. 1) The improved cooling system of the hollow ball screw for CNC machine tools was developed 2) The improved cooling system of the hollow ball screw has a large effectiveness on restraining the thermal expansion of the ball screw. 3) The positioning accuracy of the ball screw was improved about 2~4$\mu$m using temperature -controlled cooling oil.

Experimental studies on behaviour of bolted ball-cylinder joints under axial force

  • Guo, Xiaonong;Huang, Zewei;Xiong, Zhe;Yang, Shangfei;Peng, Li
    • Steel and Composite Structures
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    • v.21 no.1
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    • pp.137-156
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    • 2016
  • Due to excellent advantages such as better illuminative effects, considerable material savings and ease and rapidness of construction, the bolted ball-cylinder joint which is a new type joint system has been proposed in space truss structures. In order to reveal more information and understanding on the behaviour of bolted ball-cylinder joints, full-scale experiments on eight bolted ball-cylinder joint specimens were conducted. Five joint specimens were subjected to axial compressive force, while another three joint specimens were subjected to axial tensile force. The parameters investigated herein were the outside diameter of hollow cylinders, the height of hollow cylinders, the thickness of hollow cylinders, ribbed stiffener and axial force. These joint specimens were collapsed by excessive deformation of hollow cylinders, punching damage of hollow cylinders, evulsion of bolts, and weld cracking. The strain distributions on the hollow cylinder opening were mainly controlled by bending moments. To improve the ultimate bearing capacity and axial stiffness of bolted ball-cylinder joints, two effective measures were developed: (1) the thickness of the hollow cylinder needed to be thicker; (2) the ribbed stiffener should be adopted. In addition, the axial stiffness of bolted ball-cylinder joints exhibited significant non-linear characteristics.

Evaluation on the Buckling Length of Circular Hollow Steel with Ball Joints (볼접합부를 갖는 원형강관부재의 좌굴길이 평가)

  • Kang, Jong
    • Journal of the Korean Society of Industry Convergence
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    • v.15 no.1
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    • pp.5-11
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    • 2012
  • The Buckling of the member under compressive stress is likely to occur, which is an important factor determining the strength of structures. The objective of this study was to evaluate the member buckling strength of a circular hollow steel with ball joints and to compare with design specifications for load resistance factor of our country. Furthermore, we would like to suggest basic data for evaluation of buckling length of a circular hollow steel with ball joints according to comparative analysis. These results were summarized as follows: Buckling stress according to the test results on buckling was 1.21 times greater than LSD specifications of our country estimated the entire length of circular hollow steel with ball joints as buckling length. In addition, it was 1.16 times greater than when estimating the length except the ball as buckling length and 1.14 times grater than when excluding the ball and sleeve. Therefore, when estimating buckling stress of circular hollow steel with ball joints, their buckling length may be measured by the length except ball and sleeve.

Experimental Study on Bending and Shear Performance of Deck Type Void Slab with Trapezoidal Hollow Ball (사다리꼴 형상의 경량체를 가진 데크형 중공슬래브의 휨 및 전단성능에 대한 실험적 연구)

  • Kim, Pil Jung;Kim, Sang Mo;Park, Joon Hyuk
    • Journal of Korean Society of Steel Construction
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    • v.29 no.6
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    • pp.443-453
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    • 2017
  • In this study, a trapezoidal hollow ball is used, instead of a spherical hollow ball commonly used in void slab, to secure the high hollow ratio in the deck type void slab. The bending and shear performance was measured with consideration for the shape change of the hollow ball. And to confirm the effect of deck plate and truss wire on shear performance, experiments were performed depending on the installation directions of the one-way deck plate. As a result, the bending performance of the deck type void slab with a trapezoidal hollow ball was similar to that of the void slab with a spherical hollow ball. However, according to the data of shear strength examined, the contribution of shear performance enhancement of the truss wire had a more effect on the shear performance of deck type void slab, rather than the influence by changing of the shape of hollow ball. In the previous studies, the shear strength is reduced to about 60%, due to the reduction of the effective section of concrete by installation of hollow ball. But in this experiment, the maximum load of specimen, in which the deck was installed in horizontal direction, so expected to have no influence on the shear performance, was only reduced to about 87%, due to the truss framework of truss wire.

Analytical and experimental investigations on the performance of tuned liquid column ball damper considering a hollow ball

  • Shah, Mati Ullah;Usman, Muhammad;Kim, In-Ho;Dawood, Sania
    • Structural Engineering and Mechanics
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    • v.83 no.5
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    • pp.655-669
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    • 2022
  • Passive vibration control devices like tuned liquid column dampers (TLCD) not only significantly reduce buildings' vibrations but also can serve as a water storage facility. The recently introduced modified form of TLCD known as tuned liquid column ball damper (TLCBD) suppressed external vibration efficiently compared to traditional TLCD. For excellent performance, the mass ratio of TLCBD should be in the range of 5% to 7%, which does not include the mass of the ball. This additional mass of the ball increases the overall structure mass. Therefore, in this paper, an effort is made to reduce the mass of TLCBD. For this purpose, a new modified version of TLCBD known as tuned liquid column hollow ball damper (TLCHBD) is proposed. The existing mathematical modeling of TLCBD is used for this new damper by updating the numerical values of the mass and mass moment of the ball. Analytically the optimal design parameters are obtained. Numerically the TLCHBD is investigated with a single degree of freedom structure under harmonic and seismic loadings. It is found that TLCHBD performance is similar to TLCBD in both loadings' cases. To validate the numerical results, an experimental study is conducted. The mass of the ball of TLCHBD is reduced by 50% compared to the ball of TLCBD. Both the arrangements are studied with a multi-degree of freedom structure under harmonic and seismic loadings using a shake table. The results of the experimental study confirm the numerical findings. It is found that the performance behavior of both the dampers is almost similar under harmonic and seismic loadings. In short, the TLCHBD is lighter in weight than TLCBD but has a similar vibration suppression ability.

Experimental study on the thermal characteristics according to the preload and cooling for the high speed spindle with oil mist lubrication (오일미스트윤활 고속주축의 예압과 냉각에 따른 열특성의 실험적 고찰)

  • 김수태;최대봉;정성훈;김용기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.428-432
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    • 2004
  • The important problem in the high speed spindles is to reduce and minimize the thermal effect by the motor and ball bearings. Thermal characteristics according to the bearing preload and hollow shaft cooling are studied for the test spindle with the oil mist lubrication and high frequency motor. Bearings and motor e main heat generation, and heat generation by ball bearings as a function of load, viscosity and gyroscopic moment effect are considered. Temperature distribution and thermal displacement according to the speed of spindle are measured by thermocouple and gap sensor. The results show that the fitting preload and hollow haft cooling are very effective to minimize the thermal effect by the motor and ball bearings.

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An experimental study on the characteristic times of viscoelastic fluids by falling ball viscometer (낙구식 점도계를 이용한 점탄성 유체의 특성시간에 관한 실험적 연구)

  • 전찬열;유상신
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.241-250
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    • 1990
  • Characteristic relaxation time and characteristic diffusion time of viscoelastic fluids are determined experimentally by measuring the zero-shear-rate viscosity by falling ball viscometer and the infinite-shear-rate viscosity by capillary tube viscometer. Fluids used in experiments are aqueous solutions of polyacrylamide Separan AP-273 and the polymer concentrations range from 300 to 2000 wppm. A newly designed laser beam and timer system is employed to overcome the difficulty in measuring terminal velocities of the low concentration solutions. Ball removal device is prepared to remove the dropped ball from the bottom of cylinder without disturbing the testing fluid. In order to measure the zero-shear-rate viscosity, densities of hollow aluminium balls are adjusted very close to the densities of testing fluids. Characteristic diffusion time, which is ball viscometer. However, terminal velocity of a needle by falling ball viscometer is not affected by the time interval of dropping needles and characteristic diffusion time is not measured with a dropping needle. Powell-Eyring model predicts the highest values of the characteristic relaxation times among models used for heat transfer experimental works for a given polymer solution. As degradation of a polymer solution continues, the zero-shear-rate viscosity decreases more seriously than the infinite-shear-rate viscosity. Characteristic relaxation times of polymer solutions decreases as degradation continues.

Developing Hollow Carbon Balls by Oxidation of Carbon Blacks

  • Kang, Dong-Su;Kim, Beom-Jun;Lee, Kwang-Ju;Kim, Suk-Hwan;Lee, Sang-Woo;Roh, Jae-Seung
    • Carbon letters
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    • v.14 no.1
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    • pp.55-57
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    • 2013
  • The development of hollow carbon balls by $CO_2$ oxidation of two types of carbon blacks was studied. Super P (SP) and Denka Black (DB) were used for this study. Specific surface area (SSA), structural parameters, and microstructures were examined using Brunauer, Emmett and Teller apparatus, X-ray diffraction spectroscopy, and transmission electron microscope (TEM), respectively. The SSAs of both oxidized carbon blacks increased after oxidation. The SSAs of raw DB and SP were 73 $m^2/g$ and 60 $m^2/g$, respectively. Maximum SSAs of oxidized DB and SP were 152 $m^2/g$ and 253 $m^2/g$, respectively. The $d_{002}$ of DB and SP showed almost no change after oxidation. The Lc of raw DB ($38{\AA}$) and SP ($19{\AA}$) increased with increasing weight loss. The $L_c$ of SP increased up to $254{\AA}$ at 96% weight loss. The SSA increased about twice in DB (148 $m^2/g$) and about four times in SP (254 $m^2/g$) after 3 h oxidation compared with the original carbon blacks. Through TEM observation the outer parts of the oxidized carbon blacks showed a rigid shell structure and the inner parts looked empty. Generally it looked like an angular soccer ball, so we named it 'hollow carbon ball'. It is expected that the hollow carbon ball can be used as catalyst supports.

Numerical studies on behaviour of bolted ball-cylinder joint under axial force

  • Guo, Xiaonong;Huang, Zewei;Xiong, Zhe;Yang, Shangfei;Peng, Li
    • Steel and Composite Structures
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    • v.20 no.6
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    • pp.1323-1343
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    • 2016
  • This paper presents the results of an extensive numerical analysis program devoted to the investigation of the mechanical behaviour of bolted ball-cylinder joints. The analysis program is developed by means of finite element (FE) models implemented in the non-linear code ABAQUS. The FE models have been accurately calibrated on the basis of available experimental results. It is indicated that the FE models could be used effectively to describe the mechanical performance of bolted ball-cylinder joints, including failure modes, stress distributions and load-displacement curves. Therefore, the proposed FE models could be regarded as an efficient and accurate tool to investigate the mechanical behavior of bolted ball-cylinder joints. In addition, to develop a further investigation, parametric studies were performed, varying the dimensions of hollow cylinders, rectangular tubes, convex washers and ribbed stiffener. It is found that the dimensions of hollow cylinders, rectangular tubes and ribbed stiffener influenced the mechanical behaviour of bolted ball-cylinder joints significantly. On the contrary, the effects of the dimensions of convex washers were negligible.

The effect of ball size on the hollow center cracked disc (HCCD) in Brazilian test

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming;Moradizadeh, Masih
    • Computers and Concrete
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    • v.22 no.4
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    • pp.373-381
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    • 2018
  • Hollow center cracked disc (HCCD) in Brazilian test was modelled numerically to study the crack propagation in the pre-cracked disc. The pre-existing edge cracks in the disc models were considered to investigate the crack propagation and coalescence paths within the modelled samples. The effect of particle size on the hollow center cracked disc (HCCD) in Brazilian test were considered too. The results shows that Failure pattern is constant by increasing the ball diameter. Tensile cracks are dominant mode of failure. These crack initiates from notch tip, propagate parallel to loading axis and coalescence with upper model boundary. Number of cracks increase by decreasing the ball diameter. Also, tensile fracture toughness was decreased with increasing the particle size. In this research, it is tried to improve the understanding of the crack propagation and crack coalescence phenomena in brittle materials which is of paramount importance in the stability analyses of rock and concrete structures, such as the underground openings, rock slopes and tunnel construction.