• Title/Summary/Keyword: Hollow

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Upper Bound Analysis on the Forging of Gear-Like Components (기어류 부품의 단조에 관한 상계해석)

  • Min, G.S.;Park, J.U.;Lee, H.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.102-112
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    • 1997
  • This paper describes the method that can construct kinematically admissible velocity fields for forging of gear-like components which have tooth shape around the cylinder. The kinematically admissible velo- city fields for the various gear-like components, involute spur gear, trapezoidal spline, square spline, ser- ration and trochoidal gear, were constructed by pilling up the velocity components according to the shape of tooth and billet. The billets, of hollow and solid, were Al 2218 and 2024. To verify the method, the analyses and experiments were carried out and compared with each other. For analyses, the half pitches of com- ponents were divided into several deformation regions based on their tooth profile. A neutral surface was used to represent the inner flow of material during forging. Its location varied with the energy optimazation and its contour varied with the number of teeth. In experiment, the contour of material filling up the tooth zone is hyperbolic curve caused by the frictional drag on the interface of die-wall/workpiece but, in the analysis, it is an arc which retains the same contour during all forging operation.

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Oligomeric Structure of ${\beta}$-Glucosidases

  • Kim, Sang-Yeob;Kimm, In-Soo
    • Journal of Photoscience
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    • v.11 no.3
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    • pp.121-127
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    • 2004
  • The${\beta}$-glucosidases occur widely in all living organisms and has in general a tendency to form oligomers of varying numbers of subunits or aggregates, although the functional implications of such diverse oligomerization schemes remain unclear. In particular, the assembly mode of the oat ${\beta}$-glucosidase is very unique in that it multimerizes by linear stacking of a hexameric building block to form long fibrillar multimers. Some structural proteins such as actin and tubulin assemble into long fibrils in a helical fashion and several enzymes such as GroEL and Pyrodictium ATPase functional complexes, 20S proteasome of the archaebacterium Thermoplasma acidophilum, and lutamine synthetase fromblue-green algae, assemble into discrete oligomers upto 4 stacked rings to maintain their enzymatic activities. In particular, oat ${\beta}$-glucosidase exists in vivo as a discrete long fibrillar multimer assembly that is a novel structure for enzyme protein. It is assembled by linear stacking of hollow trimeric units. The fibril has a long central tunnel connecting to the outer medium via regularly distributed side fenestrations. The enzyme active sites are located within the central tunnel and multimerization increases enzyme affinity to the substrates and catalytic efficiency of the enzyme. Although it is suggested that oligomerization may contribute to the enzyme stability and catalytic efficiency of ${\beta}$-glycosidases, the functional implications of such diverse oligomerization schemes remain unclear so far.

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Development of Direct Extrusion Process on Al 1050 Condenser Tube by using Porthole Die (포트홀 다이를 이용한 Al1050 컨덴서 튜브의 직접압출공정 기술 개발)

  • 이정민;김병민;강충길;조형호
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.53-61
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    • 2004
  • Condenser tube which is used for a cooling system of automobiles is mainly manufactured by conform extrusion. However, direct extrusion using porthole die in comparison with conform extrusion has many advantages such as improvement of productivity, reduction of production cost etc. In general, the porthole die extrusion process is useful for manufacturing long tubes with hollow sections and consists of three stages(dividing, welding and forming stages). Especially, Porthole die for producing condenser tube is very complex. Thus, in order to obtain the detailed mechanics, to assist in the design of proper die shapes and sizes, and to improve the quality of products, porthole die extrusion should be analyzed in as non-steady state as possible. This paper describes FE analysis of non-steady state porthole die extrusion for producing condenser tube with multi-hole through 3D simulation in the non-steady state during the entire process to evaluate detailed metal flow, temperature distribution, welding pressure and extrusion load. Also to validate FE simulation of porthole die extrusion, a comparison of simulation and experiment results was presented in this paper.

Study on the manufacturing technology of the annulus gear by using flow-forming method (Flow-forming 공법을 이용한 annulus gear 제조 기술 연구)

  • Lee, S.M.;Kim, B.J.;Beon, W.Y.;Kim, T.D.;Park, E.S.;Kwon, Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2011.06a
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    • pp.261-262
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    • 2011
  • Conventional automatic transmission system includes a hydrodynamic torque converter to transfer engine torque from an engine crank shaft to a rotatable input members, which are of complex design permitting them to serve several functions. These are clutches or brakes which couple the rotatable input member to member of a planetary gear set. The annulus gear for an automatic transmission is a monolithic gear having a set of gear teeth formed on an inner surface which is coupling with a set of planetary gear. In this study, the flow forming method is applied to the manufacturing of the annulus gear. This cold forming is proper method in order to manufacture dimensionally precise and round hollow components such as annulus gear. By pre-calculated amount of wall thickness reduction, the seamless tube of SAE1026 is compressed above its yield strength, plastically deformed and made to flow in several roll passes. According to this study, the desired geometry of the annulus gear can be achieved when the outer diameter and the thickness of the tube are properly decreased by compressed roll passes and the available material volume is easily forced to flow longitudinally over the shape of mandrel.

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Torsional Modal Testing of a Non-ferromagnetic Shaft by Magnetostrictive Patch Transducers (자기변형 패치 트랜스듀서를 이용한 비자성 축의 비틀림 모달 테스팅)

  • Cho, Seung-Hyun;Han, Soon-Woo;Park, Chan-Il;Kim, Yoon-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.8 s.113
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    • pp.879-885
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    • 2006
  • Torsional vibration is an important vibration mode when shafts, cylinders and pipes are considered. However, the modal testing of torsional vibrations is not an easy task to carry out because of the lack of proper transducers. This work presents a new torsional vibration transducer based on the magnetostrictive principle and its application to torsional modal testing. The transducer is so designed as to generate/measure only torsional vibrations excluding other vibration modes such as longitudinal and bending vibrations. The transducer is composed of ferromagnetic patches bonded to a test structure, permanent magnets, and a solenoid. Though patches and magnets are bonded to a structure, torsional vibrations are generated and measured wirelessly by a solenoid encircling a test structure. The proposed transducer works even at considerably high frequencies, say, tens of kilohertz. Furthermore, the transducer can be manufactured at a low price. To check the performance of the proposed method, the torsional modal testing on a hollow aluminum shaft was conducted. The results, such as eigenfrequencies, obtained by the proposed transducer agreed favorably with theoretical results.

A Fast Volume Rendering Algorithm for Virtual Endoscopy

  • Ra Jong Beom;Kim Sang Hun;Kwon Sung Min
    • Journal of Biomedical Engineering Research
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    • v.26 no.1
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    • pp.23-30
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    • 2005
  • 3D virtual endoscopy has been used as an alternative non-invasive procedure for visualization of hollow organs. However, due to computational complexity, this is a time-consuming procedure. In this paper, we propose a fast volume rendering algorithm based on perspective ray casting for virtual endoscopy. As a pre-processing step, the algorithm divides a volume into hierarchical blocks and classifies them into opaque or transparent blocks. Then, in the first step, we perform ray casting only for sub-sampled pixels on the image plane, and determine their pixel values and depth information. In the next step, by reducing the sub-sampling factor by half, we repeat ray casting for newly added pixels, and their pixel values and depth information are determined. Here, the previously obtained depth information is utilized to reduce the processing time. This step is recursively performed until a full-size rendering image is acquired. Experiments conducted on a PC show that the proposed algorithm can reduce the rendering time by 70- 80% for bronchus and colon endoscopy, compared with the brute-force ray casting scheme. Using the proposed algorithm, interactive volume rendering becomes more realizable in a PC environment without any specific hardware.

Evaluation of Fire Resistance Using Mechanical Properties at High Temperature for Steel Column Made of Rolled Steels (SS 400) (구조용 압연강(SS 400)의 고온 기계적 특성을 이용한 기둥부재의 내화성능 평가)

  • Kwon, In-Kyu;Shin, Soon-Gi
    • Korean Journal of Metals and Materials
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    • v.49 no.9
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    • pp.671-677
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    • 2011
  • Steel columns used in steel buildings are inclined to lose their strength when exposed to severe fire conditions, so fire resistance is required in most countries to protect against loss of life and building collapses. In Korea, the fire resistance of columns can be obtained by the fire test defined in KS F 2257-1, 7. The fire resistance of a steel column should be evaluated in terms of the column's conditions, such as various section types (H-section, hollow-section), the column's length and boundary conditions, and whether it is fixed or hinged. However, fire testing of steel columns is usually conducted on one standard-sized H-section over 3,000 mm, and the result is used as the column's fire resistance. This is not a reasonable way to ensure that a building can withstand fire conditions. In this study, to evaluate the possibility of calculating the fire resistance of steel columns with material properties of high tensile strength of SS 400, both load-bearing fire tests and calculation of steel temperatures were carried out. The results of temperature calculation were very similar to those obtained by fire test.

Compressive and flexural behaviour of recycled aggregate concrete filled steel tubes (RACFST) under short-term loadings

  • Yang, You-Fu;Han, Lin-Hai
    • Steel and Composite Structures
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    • v.6 no.3
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    • pp.257-284
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    • 2006
  • The behaviour of hollow structural steel (HSS) stub columns and beams filled with normal concrete and recycled aggregate concrete (RAC) under instantaneous loading was investigated experimentally. A total of 40 specimens, including 30 stub columns and 10 beams, were tested. The main parameters varied in the tests were: (1) recycled coarse aggregate (RCA) replacement ratio, from 0 to 50%, (2) sectional type, circular and square. The main objectives of these tests were threefold: first, to describe a series of tests on new composite columns; second, to analyze the influence of RCA replacement ratio on the compressive and flexural behaviour of recycled aggregate concrete filled steel tubes (RACFST), and finally, to compare the accuracy of the predicted ultimate strength, bending moment capacity and flexural stiffness of the composite specimens by using the recommendations of ACI318-99 (1999), AIJ (1997), AISC-LRFD (1999), BS5400 (1979), DBJ13-51-2003 (2003) and EC4 (1994).

Flexural and compression behavior for steel structures strengthened with Carbon Fiber Reinforced Polymers (CFRPs) sheet

  • Park, Jai-woo;Yoo, Jung-han
    • Steel and Composite Structures
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    • v.19 no.2
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    • pp.441-465
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    • 2015
  • This paper presents the experimental results of flexural and compression steel members strengthened with carbon fiber reinforced polymers (CFRP) sheets. In the flexural test, the five specimens were fabricated and the test parameters were the number of CFRP ply and the ratio of partial-length bonded CFRP sheets of specimen. The CFRP sheet strengthened steel beam had failure mode: CFRP sheet rupture at the mid span of steel beams. A maximum increase of 11.3% was achieved depending on the number of CFRP sheet ply and the length of CFRP sheet. In the compression test, the nine specimens were fabricated and the main parameters were: width-thickness ratio (b/t), the number of CFRP ply, and the length of the specimen. From the tests, for short columns it was observed that two sides would typically buckle outward and the other two sides would buckle inward. Also, for long columns, overall buckling was observed. A maximum increase of 57% was achieved in axial-load capacity when 3 layers of CFRP were used to wrap HSS columns of b/t = 60 transversely.

Uni-axial behaviour of normal-strength CFDST columns with external steel rings

  • Dong, C.X.;Ho, J.C.M.
    • Steel and Composite Structures
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    • v.13 no.6
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    • pp.587-606
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    • 2012
  • Concrete-filled-steel-tubular (CFST) columns have been well proven to improve effectively the strength, stiffness and ductility of concrete members. However, the central part of concrete in CFST columns is not fully utilised under uni-axial compression, bending and torsion. It has small contribution to both flexural and torsion strength, while it can be replaced effectively by steel with smaller area to give similar load-carrying capacity. Also, the confining pressure in CFST columns builds up slowly because the initial elastic dilation of concrete is small before micro-crackings of concrete are developed. From these observations, it is convinced that the central concrete can be effectively replaced by another hollow steel tube with smaller area to form double-skinned concrete-filled-steel-tubular (CFDST) columns. In this study, a series of uni-axial compression tests were carried out on CFDST and CFST columns with and without external steel rings. From the test results, it was observed that on average that the stiffness and elastic strength of CFDST columns are about 25.8% and 33.4% respectively larger than CFST columns with similar equivalent area. The averaged axial load-carrying capacity of CFDST columns is 7.8% higher than CFST columns. Lastly, a theoretical model that takes into account the confining effects of steel tube and external rings for predicting the uni-axial load-carrying capacity of CFDST columns is developed.