• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.8 no.1
• /
• pp.15-20
• /
• 1999

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.827-830
• /
• 2000

This paper describes the machining characteristics of the sintered carbide and die steel by electric discharge drilling with various tubular electrodes. Electrical discharge machining(EDM) removes material from the workpiece by a series of electrical sparks that cause localized temperatures high enough to melt or vaporise the metal in the vicinity of the charge. In the experiment, four types of electrode which have different diameter are used with the application of continuous direct current and axial electrode feed. The controlled factors include the dimension of the electrode. In drilling by EDM, the dielectric flushed down the interior of the rotating tube electrode, in order to facilitate the removal of machining debris from the hole.

• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.10
• /
• pp.200-207
• /
• 2001

Burrs farmed in drilling are classified into three types, no burr, burrs with cap, teared burr. To control burr size in drilling, the second type burrs with cap are to be formed because it is small and uniform. It is necessary to understand the mechanism of cap formation to derive the burr formation into second type burr with cap. In several materials. second type burrs are formed in drilling by changing cutting conditions. It is observed that cap is formed as a result of the plastic deformation along the outside of exit hope. According to the tension behavior of the material in concentrated region between hole and drill outside edge, the geometry of burr with cap is determined. Simplified 2D FEM analysis shows good prediction for burr formation.

• Journal of the Korean Society for Precision Engineering
• /
• v.12 no.9
• /
• pp.95-103
• /
• 1995

Recently the trends toward reduction in size of industrial products have increased the application of micro drilling. But micro drilling has still much difficulty so that the needs for active control which give adaptation to controller are expanding. In this paper initial cutting condition was determined for some sorkpieces by experiment and GA-based Fuzzy controller was devised by genetic algorithms and fuzzy inference. The fuzzy inference has been applied to the various prob- lems. However the determination of the membership function is one of the difficult problem. So we introduce a genetic algorithms and propose a self-tuning method of fuzzy membership function. Based on this intelligent control, automation of micro drilling was carried out like the cutting process of skilled machinist.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.7
• /
• pp.36-44
• /
• 1996

Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.12 no.2
• /
• pp.75-80
• /
• 2013

Cathode is an essential component used in plasma etching process which is to make micro pattern on the silicon wafer. The currently used cathodes produce particles at the high temperature plasma etching process. To overcome this problem, a 'Silicon Only Cathode' was developed. This 'Silicon Only Cathode' requires manufacturing process changes due to the change of shapes, material features, and machining characteristics of work materials. This research investigates the small hole drilling process. The conclusion is that PCD drills with twist angles of $20^{\circ}$ and $25^{\circ}$ were tested for small hole drilling and the experimental results indicate that the drill with $25^{\circ}$ twist angle drill causes less thrust force.

• Journal of Korean Institute of Industrial Engineers
• /
• v.39 no.3
• /
• pp.149-155
• /
• 2013

Electric discharging machining (EDM) is commonly adopted to machine the precise and tiny part when it is difficult to meet the productivity and the tolerance by the conventional cutting method. The die-sinking EDM method works well to machine the micro-parts and the perpendicular wall of die and mould, whereas EDM drilling, called super drill, is excellent to machine the deep and narrow hole regardless the material hardness and the hole location. However, the electrode wear is rapid compared to the conventional cutting tool and makes it difficult to control the electrode feeding and to machine precisely. This paper presents an efficient method to estimate the electrode wear using hole pass-through experiment while the stochastic method is used to compensate for the estimation model. To validate the proposed method, the commercial EDM drill machine is used. The experiment result shows that the electrode wear amount can be predicted very precisely.

• Proceedings of the Korean Geotechical Society Conference
• /
• 2005.10a
• /
• pp.198-209
• /
• 2005

Overbreak or underbreak is one of the most important factors in evaluation the results of a tunnel blasting. Overbreak, which depends on the quality of rock, the type and quantity of explosives, and the method and condition of drilling, has been a target of challenge to many blasting engineers as it is connected with economic directly. Drilling is generally known as a primary one of overbreak producing factors. So, This study presented the practical solution to reduce overbreak, which was caused by drilling, through the analyses of how to make a drilling process accurate and how to evaluate the effect of each drilling method. Thus, this solution would give a quantitative analysis of overbreak and provide the information of how to reduce the quantity of overbreak. Moreover, for verifying this solution, we applied it to a tunnel project and then have found out that the quantity of overbreak decreased to approximately 10-40% compared with the previous way of overbreak control.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.27 no.9
• /
• pp.1499-1507
• /
• 2003

Physical importance of cutting temperatures has long been recognized. Cutting temperatures have strongly influenced both the tool life and the metallurgical state of machined surfaces. Temperatures in drilling processes are particularly important, because chips remain in contact with the tool for a relatively long time in a hole. Tool temperatures tend to be higher in drilling processes than in other in machining processes. This paper concerns with modeling of thermal behaviors in drilling processes as well as estimation of the cutting temperature distribution based on remote temperature measurements. One- and two-dimensional estimation problems are proposed to analyze drilling temperatures. The proposed thermal models are compared with solutions of finite element methods. Observer algorithms are developed to solve inverse heat conduction problems. In order to apply the estimation of cutting temperatures, approximation methods are proposed by using the solution of the finite element method. In two-dimensional analysis, a moving heat source according to feedrate of the drilling process is regarded as a fixed heat source with respect to the drilling location. Simulation results confirm the application of the proposed methods.

• Journal of Ocean Engineering and Technology
• /
• v.8 no.1
• /
• pp.96-104
• /
• 1994

The use of advanced composite materials has grown in recent years in aerospace and other structures. Out of various kinds of repairing methods the one selecteh for this study is an idealized case which simulates a situation where a damaged laminate has been repaired by drilling a hole and therefter plugging the hole with reinforcement. Two typesof reinforcement are investigated ;adhesively bonged plug reinforcement or snug-fit unbonded plug in the hole. For each case of reinforcement, four different sizes of hole diameter and three types of reinforcing material(steel, aluminum, plexiglass) are employed for investigation. The experiment are mainloy forced on the evaluation of ultimate strength of laminate with reinforced hole in comparison to its counterpart with the open hole.