• Title/Summary/Keyword: Hole shape

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A Study on Micro Hole Punching with Soft Die Plate (소프트 다이 플레이트를 이용한 미세 구멍 펀칭 연구)

  • Yoo J. H.;Joo B. Y.;Jeon B. H.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.260-265
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    • 2002
  • In micro hole punching process, it is very difficult to align punch with die hole. Misalignment can cause a falling-on in hole quality and breakage of punch and die. Micro punching using soft die plate without a die hole has a big advantage because it is not necessary to align punch with die hole and to consider die clearance. Soft die plates are made by polymers or hard rubbers which are softer than metals. In this study, several micro punching experiments are conducted. Micro punching test with some materials shows that micro hole punching is feasible with some soft die plates. Through the section shape obtained by mounting and polishing, the punched hole quality is measured and the shapes of burr and dome we studied.

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Effect of Interface Hole Shape on Dynamic Interface Crack propagation (계면에 존재하는 결함의 모양이 동적 계면균열전파에 미치는 영향)

  • 이억섭;윤해룡;조운기;황시원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.429-432
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    • 2000
  • The dynamic photoelasticity with the aid of Cranz-Shardin type high speed camera system is utilized to record the dynamically propagating behavior of the interface crack. This paper investigates the effects of the hole (existed along the path of the crack propagation) shape on the dynamic interface crack propagation behavior by comparing the experimental isochromatic fringes to the theoretical stress fields.

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Femtosecond Pulsed Laser Ablation of OLED Shadow Mask Invar Alloy (펨토초 레이저를 이용한 OLED 용 Shadow Mask Invar 합금의 어블레이션)

  • Chung, Il-Young;Kang, Kyung-Ho;Kim, Jae-Do;Sohn, Ik-Bu;Noh, Young-Chul;Lee, Jong-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.50-56
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    • 2007
  • Femtosecond laser ablation of the Invar alloy and hole drilling for a shadow mask are studied. We used a regenerative amplified Ti-sapphire laser with a 1kHz repetition rate, 184fs pulse duration and 785nm wavelength. Femtosecond laser pulse was irradiated on the Invar alloy with air blowing at the condition of various laser peak power. An ablation characteristic of the Invar alloy was appeared non-linear at $125J/cm^2$ of energy fluence. For the application to a shadow mask, the hole drilling of the Invar alloy with the cross section of a trapezoidal shape was investigated. The ablated micro-holes were characterized using an atomic force microscopy(AFM). The optimal condition of hole pattern f3r a shadow mask was $4\;{\mu}m$ z-axis feed rate, 0.2mm/s circular velocity, $26.4{\mu}J$ laser peak power. With the optimal processing condition, the fine circular hole shape without burr and thermal damage was achieved. Using the femtoseocond laser system, it demonstrates excellent tool for the Invar alloy micro-hole drilling without heat effects and poor edge.

Topology Optimization of Muffler Hole using Genetic Algorithm (유전자 알고리즘을 이용한 머플러 구멍 위상최적설계)

  • Wang, Semyung;Dikec, Altay;Hwang, Insoo;Kwon, Byoungha
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.1205-1205
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    • 2003
  • Rotary compressors are one of the most important parts of air-conditioners in the industry This device usually has noise problems during the circulation process of the refrigerant and muffler is used for the noise reduction. The acoustic performance of the muffler depends on its shape and its hole locations on the upper surface. Therefore finding the optimum location of the muffler holes is a topic of increasing importance in the compressor industry. In this research the optimization of the muffler hole locations and the importance of the resonator cavity on the lower surface of the muffler in acoustic point of view is studied. At first, the topology optimization for the 2 hole muffler is performed based on a model without resonator cavity by using genetic algorithm. The 2 hole muffler's acoustic analysis and experiment results are matching, however, the optimized model's results are not. By adding the resonator cavity and also by changing the cavity shape, the acoustic analysis and experiment result comparison is Performed for different cavity shapes. The topology optimization of the revised model with cavity is carried out for noise reduction. Finally, the optimized design is produced and tested for validation.

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Structural Behavior of Holed RC Beam mixed with Sawdust (폐톱밥 혼입 RC 유공보의 구조거동에 관한 실험적 연구)

  • Son, Ki-Sang;Lee, Jae-Hyeong
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.96-104
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    • 2006
  • This study is to find out how the sawdust-mixed RC beam with holes acts compared to two case of normal one with sawdust without hole, without sawdust. variables are ED3H1, ED3H2, ED3H1UB, ED3H2L, ED5H1, ED5H1UB, ED5H2, ED5H2L, Normal with sawdust PLA without sawdust. All sand, aggregate, cement are in accordance with KS. mixing design is also in accordance with KS and done at D remicon company in order to decrease any error in mixing manually. ED3H1 showed 7tone of maximum load capacity having only minor tensile deformation around hole, compared to the center of the beam. ED5H2L showed almost same shape of tensile strain between hole area and center of two beam length, while having 9.5 tone load capacity, incase of two holes being in the longitudinal axis. But ED5H2 in case of two holes being in same forcing direction showed 8.4tone of load capacity while having minor tensile chape around hole and normal tensile shape in the center of beam length. Two diameter 3cm hole in longitudinal axis give more effective behavior than the other case, practically. Capacity decrease between 5cm and 3cm in eccentric position form the longitudinal axis is less than percents. There is minor capacity difference between hole diameter 3cm hole, but 13tone difference of load capacity between hole diameter 5cm.

Comparative Study on the Film Cooling Effectiveness of 15° Angled Anti-Vortex Hole and 30-7-7 Fan-Shaped Hole Using PSP Technique (PSP를 이용한 15° 반와류 홀과 30-7-7 팬형상 홀의 막냉각 효율 비교 연구)

  • Kim, Ye Jee;Park, Soon Sang;Rhee, Dong Ho;Kwak, Jae Su
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.13-18
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    • 2016
  • The various film cooling hole shapes have been proposed for effective external cooling of gas turbine blade. In this study, the film cooling effectiveness by three different hole shapes (cylindrical hole, $15^{\circ}$ angle anti-vortex hole, 30-7-7 fan-shaped hole) were examined experimentally. Pressure Sensitive Paint (PSP) technique was used to measure the film cooling effectiveness. The coolant to mainstream density ratio was 1.0 and three blowing ratios of 0.5, 1.0, and 2.0 were considered. Results clearly showed that the effect of hole shape on the distribution of film cooling effectiveness. For the cylindrical hole case, the film cooling effectiveness decreased remarkably as the blowing ratio increased due to the jet lift off. Because of large hole exit area and low coolant momentum, the 30-7-7 fan-shaped hole case showed the highest film cooling effectiveness at all blowing ratio, followed by the anti-vortex hole case.

EHD Analysis on Lubrication Mechanics of Connecting Rod Bearing

  • Kim, Chung-Kyun;Kim, Sung-Won;Kim, Han-Goo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.405-406
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    • 2002
  • The main subject of this paper is analyzing the patterns of maximum oil film pressure and the minimum oil film thickness under various pre-conditions of geometric shape as functions of bearing groove and proceeding oil hole in the connecting rod bearing. As the major analytical tool, elastohydrodynamic lubrication analysis has been applied and two-intertwined results of maximum oil film pressure and minimum oil film thickness have been compared and analyzed using EXCITE program. From computed results, the optimal lubrication conditions as geometric shape of bearing groove and the proceeding oil hole have been investigated. This may be useful for the bearing designer as a firm reference.

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A Study on the Characteristics of Stress Distribution of 3-kinds of holes on a cantilever (외팔보에서 3가지 홀의 형상변화에 따른 음력분포특성에 관한 연구)

  • 최경호;권영석;홍도관;김현수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.757-760
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    • 2002
  • In this study, 3 kinds of holes (square, circular and elliptic holes) are attempted on a cantilever to reduce the weight by 30%. Maximum Von-Mises stresses of cantilever plate with 3 kinds of holes are investigated. For the elliptic holes, a shape optimization is attempted to fad the optimum angle of axis by rotating the axis by $10^{\circ}\; from\; 50^{\circ}\; to\; 120^{\circ}\;$ From the results, it is known that the maximum stress is decreased to 0.868 MPa by rotation of the axis of elliptic hole and 0.26 MPa is decreased compared with the maximum stress occurred on the circular hole.

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The Weldability of Aluminum Ball in Electrolyte Injection Hole by Nd:YAG Laser (리튬이온전지의 전해액 주입구 볼에 대한 Nd:YAG 레이저 용접성)

  • Kim, Jong-Do;Yoo, Seung-Jo;Kim, Jang-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.740-745
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    • 2006
  • This study suggested the occurrence source of weld-defects and its solution methods in a welding of Electrolyte injection hole by pulsed Nd:YAG laser. In experiment, the ramp down was used in order that solidification crack was removed. Furthermore. shrinkage stress and heat input were reduced by changing of weld trajectory and defocused distance. As a results of a experiment, a sound weld bead shape and crack-free weld bead can be obtained. In conclusion this show that the welding stability is greatly affected by modulation of laser pulse shape for the same laser energy and welding parameters.