• Title/Summary/Keyword: Hole plate

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A Study on the Micro Hole Machining Characteristics in WEDG method (방전 미세구멍가공 특성의 고찰)

  • 정태현;박규율
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.953-956
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    • 1997
  • Micro drilling characteristics by EDM method was investigated. In detail, Micro tool electrode for EDM drilling was machined by use of WEDG method and micro hole was drilled using the machined tool electrode in SUS plate. The machining accuracy and time was compared in a different dielectric fluid. As a result, it was convinced that this method could be utilized as a fabrication technology of micro mold or micro 3 dimensional parts.

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PCB의 제조기술 변화

  • 이진호
    • The Magazine of the IEIE
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    • v.21 no.8
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    • pp.39-47
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    • 1994
  • 전자제품의 소형화와 반도체 및 관련 Packaging 기술의 발달로 인해 PCB는 회로의 세선화 및 Via Hole의 소형화, 다양화 그리고 두께의 박판화의 추세로 사양이 변하고 있다. 이를 달성하기 위해 PCB 제조 Process에 변화가 있으며 또한 새로운 형태의 PCB 제조방법이 모색되고 있다. 원판에서도 박판화의 대응으로 내연성이 강조되고 있으며 고주파용으로는 저유전율, 특수 동박이 요구되고 있다. 신 PCB 제조공정 및 공법으로는 특수 Via Hole 사용, ?, ED, Direct Plate가 있다. 또한 PCB는 Packaging 기술의 하나로 이해되며 강조되고 있다.

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ED-drilling of WC-Co to Minimize Electrolytic Corrosion on a Workpiece Surface (방전드릴링 시 발생하는 초경합금의 표면전해부식 방지)

  • Song, Ki-Young;Chung, Do-Kwan;Park, Min-Soo;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.8
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    • pp.47-54
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    • 2009
  • In this study, a simple and effective method was proposed to minimize electrolytic corrosion on the workpiece during ED-drilling using water as a working fluid. The adhesion of a cover plate onto the surface of the workpiece was greatly effective for suppressing electrolytic corrosion during ED-drilling. The experiment revealed that the adhesion of the cover plate prevented corrosion without causing significant changes in machining characteristics. Using the machining method proposed in this paper, electrolytic-corrosion-free holes can be machined without change in the machinery system. By using corrosion-free hole as a start hole for wire EDM, a lead frame die with high quality was fabricated successfully.

Residual Stress and Displacement Analysis of Thick Plate for Partial Penetration Multi-Pass Weldment (후판의 부분용입 다층용접에 대한 잔류음력 및 변형해석)

  • Kim, Seok;Bae, Sung-In;Song, Jung-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1813-1819
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    • 2001
  • Partial penetration welding Joint defines that groove welds without steel backing, welded from on side, and groove weeds welded from both sides but without back gouging, that is. it has an unwelded portion at the root of the weld. In this study we analysed fur residual stress and displacement distribution on partial penetration welding condition of thick plate metal. For 25.4mm thick plate, theoretical residual stress and displacement analysis by finite element method using ABAQUS was carried out and compared with the experimental result using hole-drilling method. In results of the condition of partial penetration, it appeared that longitudinal stress at welding area was a little difference and transverse stress did not have any effect by partial penetration multi-pass welding. From a point of welding distortion in partial penetration multi-pass welding, it seemed to be better to control root face smaller than 6.35mm.

Performance Improvement of Hot-Air Dryer Through Optimum Round-Hole Plate (최적의 타공판을 통한 열풍건조로 성능향상 연구)

  • Seo, Eung Soo;Kim, Yongsik;Hwang, Joong Kook;Chai, Young Suck;Shim, Jaesool
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.947-954
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    • 2015
  • The homogeneous coating of a flexible film that is applied to dye-sensitized solar cells is related to the performance and durability of the product. The applied coating is obtained from the uniform temperature distribution and the mass flow rate in the nozzle of the hot air dryer. In this study, we determine the uniform temperature distribution and mass flow rate of each nozzle by performing numerical simulations to understand how various factors affect the performance of the hot air dryer. The numerical model is composed of the momentum equation for flow motion and the energy equation for temperature. In addition, we compare the numerical results to the experimental results to validate the model. Based on the results, the round-hole plate inside the hot air dryer significantly affects the uniform temperature and the mass flow rate.

Fabrication of Thin Plate of Semisolid Material using Slope Plate Process and Development of Fabrication Apparatus (Slope plate 공법을 이용한 반응고 박판 및 제조 장치 개발)

  • Koo, Ja-Yoon;Bae, Jung-Woon;Jin, Chul-Kyu;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.32 no.1
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    • pp.24-31
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    • 2012
  • In this study, semi-solid thin plate of A 356 aluminum alloy was fabricated by using slope plate apparatus and vacuum pressurization. Slope plate was used to produce semi-solid material with spheroidal microstructures. After molten metal was poured into the slope plate connected to the pouring hole of die, semi-solid material flowed into the die cavity by vacuum degree. The primary crystals of the cast metal became spheroidal. In order to increase the working pressure, gas pressurization of U shape was designed for fabrication of thin plate. For 3 bar of gas pressure and 60 mmHg of vacuum degree, thin plate was fabricated without defects on surface.

Effect of chitosan/carbon nanotube fillers on vibration behaviors of drilled composite plates

  • Demir, Ersin;Callioglu, Hasan;Sayer, Metin;Kavla, Furkan
    • Steel and Composite Structures
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    • v.35 no.6
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    • pp.789-798
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    • 2020
  • The effect of Chitosan (CS), Carbon Nanotube (CNT) and hybrid (CS-CNT) fillers on the natural frequency of drilled composite plate is investigated by experimentally in this study. The numerical validation is also made with a program based on Finite Element Method (SolidWorks). Nine types filled and one neat composite plates are used in the study. The fillers ratios are 1% CS, 2% CS, 3% CS, 0.1% CNT, 0.2% CNT, 0.3% CNT, 1% CS+0.3% CNT, 2% CS+0.3% CNT, 3% CS+0.3% CNT. The specimens cut to certain sizes by water jet from the plates 400 mm × 400 mm in dimensions. Some of them are drilled in certain dimensions with drill. The natural frequency of each specimen is measured by the vibration test set up to determine the vibration characteristic. The vibration test set up includes an accelerometer, a current source power unit, a data acquisition card and a computer. A code is written in Matlab® program for the signal processing. The study are investigated and discussed in four main points to understand the effect of the fillers on the natural frequency of the composite plate. These are the effect of fillers contents and amounts, orientation angles of fibers, holes numbers and holes sizes. As results, the natural frequency of the plate with 1% CS and 0.1% CNT hybrid filler is lower than those of the plates with other fillers ratios for 45° orientation angle. Besides, in the composite plate with 0° orientation angle, the natural frequency increases with increasing the filler ratio. Moreover, the natural frequency increases until a certain hole number and then it decreases. Furthermore, the natural frequency is not affected until a certain hole diameter but then it decreases.

Stress Analysis near a Circular Hole in a Flat Plate Attached to a Cyinder -The Key Subject is the Change of the Cylindrical Shell-Length- (圓筒이 붙은 平板의 應力解析)

  • 정인승;이대희;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.5
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    • pp.770-778
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    • 1986
  • This paper is studied on the Junctiion of the large tank and the cylinderical outlet such as a pressure vessel attached a pipe or nozzle theoretically. It is assumed that the diameter of tank is much larger than that of the nozzle, so it can be approximated that nozzle is attached to plate. The analysis procedure can be viewed as the solution of interdependent subproblems: (a) the stress analysis of the cylinderical shell(nozzle), (b) the plane-stress analysis of the plate membrane problem, and (c) the analysis of the transverse bending deformation in the plate. On the procedure of (a), the Flugge formula are used, and the variables are the length and the ratio of the thickness to the radius of cylinderical shell. The solutions of thess problems are interrelated in the total solution through continuity and equilibrium conditions at the interface of middle planes of the plate and cylinderical shell.

A Study on the Strength Evaluation Method of Plate Structures with Penetration-holes (관통구를 갖는 판구조물의 강도평가 방법에 관한 연구)

  • Kim, Ul-Nyeon;Jang, Jun-Tae
    • Journal of the Society of Naval Architects of Korea
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    • v.54 no.6
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    • pp.476-484
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    • 2017
  • The purpose of this paper is to verify the structural integrity of a region with numerous penetration-holes in offshore structures such as semi-submersible rig and FPSO. In order to effectively check the yielding and buckling strength of plate members with penetration-holes, a screening analysis program was developed with the FE analysis tool to generate fine meshed model using the theoretical and analysis methods. When a hole is appeared in the plate structure members, the flow of stress is altered such that concentrations of stress form near the hole. Stress concentrations are of concern during both preliminary and detail design and need to be addressed from the perspectives of strength. To configure the geometrical shape, very fine meshed FE analysis is needed as the most accurate method. However, this method is practically impossible to apply for the strength verifications for all perforated plates. In this paper, screening analysis method was introduced to reduce analysis tasks prior to detailed FE analysis. This method is applied to not only the peak stress calculation combined stress concentration factor with nominal stress but also nominal equivalent stress calculation considering cutout effects. The areas investigated by very fine meshed analysis were to be chosen through screening analysis without any reinforcements for penetration-holes. If screening analysis results did not satisfy the acceptance criteria, direct FE analysis method as the 2nd step approach were applied with one of the coarse meshed model considering hole or with the very fine meshed model considering the hole shape and size. In order to effectively perform the local fine meshed analysis, automatic model generating program was developed based on the MSC/PATRAN which is pre-post FE analysis program. Buckling strength was also evaluated by Common Structure Rule (CSR) adopted by IACS as the stress obtained from very fine meshed FE analysis. Due to development of the screening analysis program and automatic FE modeling program, it was able to reduce the design periods and structural analysis costs.

Analysis of Stress Concentration between Fillet and Hole in a Stepped Plate under Tensile Load by Photoelasticity (단이 진 인장부재 필릿과 구멍사이 응력집중에 관한 광탄성법 해석)

  • Baek, Tae-Hyun;Kim, Myung-Soo;Kim, Young-Chul
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.5 no.2
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    • pp.207-214
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    • 2015
  • Stress concentrations around discontinuities, such as a hole or a sudden change in cross section of a structural member, have great important cause in the most materials failure because the stress near the points of application of concentrated loads can reach values much larger than the average value of the stress in the member. This paper presents the stress concentrations between fillet and hole at different locations in a stepped plate under tensile loading. The analysis for interaction effect of stress concentration was performed by photoelasticity and ANSYS which is a commercial finite element software. From the analysis results, the circular hole located at the different position from the fillet radius can cause different values of stress concentration factor within interacting region.