• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.8
• /
• pp.97-105
• /
• 2004

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.6 no.2
• /
• pp.26-33
• /
• 1997

In this study effect of residual stress and its redistribution in weldment on the fatigue crack propagation was investigated. Fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considered.

• Proceedings of the KSME Conference
• /
• 2007.05a
• /
• pp.7-10
• /
• 2007

In case of large steel water pipe, it have been observed that its fracture mostly occurs due to the complicated outside fatigue load on the pipe in the underground. It is also well known that its damage and leakage happen mainly in a weld zone. In this study we evaluated the fatigue characteristics based on size effect and residual stress by comparing the test results on the standard specimen collected from real pipe with those on full scale pipe.

• Journal of the Korean Society for Precision Engineering
• /
• v.21 no.4
• /
• pp.32-38
• /
• 2004

Laser-induced thermochemical wet etching of titanium in phosphoric acid has been investigated to examine the feasibility of this method fur fabrication of microstructures. Cutting, drilling, and milling of titanium foil were carried out while examining the influence of process parameters on etch width, etch depth, and edge straightness. Laser power, scanning speed of workpiece, and etchant concentration were chosen as major process parameters influencing on temperature distribution and reaction rate. Etch width increased almost linearly with laser power showing little dependence on scanning speed while etch depth showed wide variation with both laser power and scanning speed. A well-defined etch profile with good surface quality was obtained at high concentration condition. Fabrication of a hole, micro cantilever beam, and rectangular slot with dimension of tess than 100${\mu}{\textrm}{m}$ has been demonstrated.

• 한국신재생에너지학회:학술대회논문집
• /
• 2007.06a
• /
• pp.470-473
• /
• 2007

Geothermal heat exchanger(GHEX) is a major component of Geothermal heat pump system(GSHPs). In Common, We use the vertical type GHEX in Korea. But vertical type GHEX needs a high cost for installation, because of drilling the hole which has 200m depth at max. So, We suggest the use of horizontal type GHEX. When we construct buildins, We excavate the ground and we can install the horizontal type GHEX at the excavated underground. It's very cheap and convenient method compare to vertical type GHEX installation. This study is peformed to estimate the peformance of horizontal type GHEX and to analyze effects of heat exchanger types and undergroundwater. As the result, slinky type GHEX has a 66% efficiency compare to vertical type GHEX and mat type has a 201% efficiency at the undergroundwater zone.

• Proceedings of the KSME Conference
• /
• 2003.04a
• /
• pp.163-169
• /
• 2003

The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

• Proceedings of the KSME Conference
• /
• 2000.11a
• /
• pp.730-735
• /
• 2000

The finite element analysis by the computer program SYSWELD in consideration of phase transformation was carried out to simulate the multi-pass welding process of SA106 Gr. C which is used for the main steam pipe in nuclear power plant. All the numerical results such as temperatures, the size of heat affected zone and the residual stresses were compared to the experimental results.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1996.03a
• /
• pp.165-169
• /
• 1996

In this study residual stress in weldment was considered about the effect on the fatigue propagation and about the effect of redistribution of residual stress. Then, fatigue tests were conducted by the center notched specimens machined with welded plate. The residual stress and its redistribution after the crack growth were measured by the magnetizing stress indicator and hole-drilling method. Fatigue crack propagation was estimated by the specimens having residual stress redistributed after the cracks growth and having the effects of crack closure. Crack growth rates were predicted and compared with experimental results. It had been found that the predicted crack propagation rates have a good agreement with experimental results when the redistribution of residual stress was considerd.

• Proceedings of the KIEE Conference
• /
• 2007.07a
• /
• pp.669-670
• /
• 2007

본 논문은 천공수 산출기법에 의해 천공수를 산출하여 크롤러드릴을 이용한 기계천공으로 1회에 필요한 깊이를 천공하고, 장약공과 무장약공을 구분하여 장약 및 전색을 하고, 지발뇌관에 의한 순차적 발파 시공방법에 관한 것으로 현장 적용시 심빼기 발파효과와 동시에 무장약공에 의한 2차 자유면을 얻는 효과로 진동, 소음, 비석을 줄이고 암반지대의 정밀한 철탑기초굴착이 가능한 기술에 관한 연구이다.

• Journal of Welding and Joining
• /
• v.22 no.3
• /
• pp.45-49
• /
• 2004

Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is hi-metallic system made of heterogeneous metals and these springs are bonded by laser welding. But laser welding induces a non-uniform temperature distribution, and residual stress is yielded locally by these temperature deviation. Therefore, this study measures the curvature constant to assess functions of the compensation spring of shadow mask with respect to increment temperature and estimates the effect of residual stress on the performance of tri-metal used to compensation spring.