• 제목/요약/키워드: Hole Expansion

검색결과 135건 처리시간 0.031초

Prediction of fracture in hub-hole expansion with a defected-edge model (결함을 가지는 모델을 이용한 허브 홀 확장에서의 파단 예측)

  • Lee Jong-Sup;Huh Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.131-134
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    • 2004
  • The hub hole is usually formed with a stretch flanging process followed by a blanking process of a hole. Since the hole is made by blanking, the blanked surface is so rough that the formability in the region is rather poor. The emerging task is to identify the formability of the blanked region in the forming simulation and to relate the criterion to the real forming process by experiments. In this paper, the blanked region of a hole surface is modeled by a defected-edge finite element for stretch flanging simulation. The analysis deals with the level of defect in the blanked region in order to identify the formability in the real process. The analysis provides the formability depending on the level of defect and seeks the way to match the level of defect to that of the real surface. The approach makes the analysis possible to deal with the formability of the high strength steel and predict the fracture at the hole surface during the stretch flanging simulation.

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Study on Stretch Flangeability Test Method with Straight Shear Line Specimen (직선 전단 시편을 이용한 신장 플랜지성 평가법 연구)

  • Han, S.S.;Lee, H.Y.
    • Transactions of Materials Processing
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    • 제31권1호
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    • pp.23-28
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    • 2022
  • Although the hole expansion test is currently the most commonly used method to evaluate the stretch flangeability of HSS, it has been criticized due to its poor repeatability and reproducibility for test results. This paper focuses on the development of a new measurement method to investigate the stretch flangeability of HSS. Two materials (DP590, DP980) were investigated with a hole expansion test and a developed test method. Test results showed that the developed test method could be used as one stretch flangeability test to help identify relevant parameters of the shearing process to avoid edge cracking.

Cold expansion effect on the fatigue crack growth of Al 6082: numerical investigation

  • Aid, Abdekrim;Semari, Zahar;Benguediab, Mohamed
    • Structural Engineering and Mechanics
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    • 제49권2호
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    • pp.225-235
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    • 2014
  • Cold expansion is an efficient way to improve the fatigue life of an open hole. In this paper, three finite element models have been established to bind the crack growth from an expanded hole and simulated. Expansion and its degree influence are studied using a numerical analysis. Stress intensity factors are determined and used to evaluate the fatigue life. Residual stress field is evaluated using a nonlinear analysis and superposed with the applied stresses field in order to estimate fatigue crack growth. Experimental tests are conducted under constant loading. Results of this investigation indicate expansion and its degree are beneficial to fatigue life and a good agreement was observed between FEM simulations and experimental results.

Development of Hole Expansion Test for Sheet Materials Using Pattern-Recognition Technique (형태 인식 기술을 이용한 판재의 홀 확장성 평가 시스템 개발)

  • Jang, Seung Hyun;Kim, Chan Il;Yang, Seung Han;Kim, Young Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제37권2호
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    • pp.161-168
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    • 2013
  • Nowadays, one of the most interested area of automobile industry is the production of vehicle which has collision safety and ability to produce less amount of $CO_2$. The achievement of such a dual performance is done by choosing the materials like dual phase steel, ferrite bainite steel, etc. These steels have been used in automotive chassis and body parts, and also used to be formed by hole flanging to meet the goal of strength and design requirement. The formability of sheet material was experimented by hole expansion test and the judgement relies on human eye and his experience. This manual judgement involves many errors and large deviation. This paper develops the automatic crack recognition system which finds a crack based on CCD image to complement the problem of the current method depending on human's sense.

Thermal Characteristics of Foams and Discharge of Fire-Protection Foam Spray Nozzle (폼 분무 노즐 방사 분포 및 폼의 열적 특성 연구)

  • Kim, Hong-Sik;Kim, Youn-Jea
    • Transactions of the Korean Society of Mechanical Engineers B
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    • 제29권1호
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    • pp.151-158
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    • 2005
  • A characteristic of discharge for a foam spray nozzle with various parameters was investigated. The discharge patterns from a fire foam spray nozzle are important to evenly spray over a maximum possible floor area. Two parameters of a foam spray nozzle were chosen, and compared with those from the standard one. Also, in order to evaluate the performance of discharged foam agents used to protect structures from heat and fire damages, the thermal characteristics of fire-protection foams were experimentally investigated. A simple repeatable test for fire-protection foams subjected to fire radiation was developed. This test involves foam generation equipment, a fire source for heat generation, and data acquisition techniques. Results show that the bubble size of foam is increased by large inside diameter of orifice or closed air hole, but phenomenon of discharge angle and expansion ratio is opposite. For the case of the open air hole, liquid film of a circular cone discharges with formation, growth, split and fine grain. In case of the closed air hole, a pillar of foam solution discharges with that. Though the temperature gradient in the foam increases with increased foam expansion ratio. it is not change with increased intensity of heat flux.

Analysis of Thermal Properties in LED Package by Via-hole and Dimension of FR4 PCB (FR4 PCB면적과 Via-hole이 LED패키지에 미치는 열적 특성 분석)

  • Kim, Sung-Hyun;Lee, Se-Il;Yang, Jong-Kyung;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • 제24권3호
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    • pp.234-239
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    • 2011
  • In this study, the heat transfer capability have been improved by using via-holes in FR4 PCB, when the LED lighting is designed to solve the thermal problem. The thermal resistance and junction temperature were measured by changing the dimension of FR4 PCB and size of via hole. As a result, when the dimension was increased initially, the thermal resistance and junction temperature was decreased rapidly, the ones was stabilized after the dimension of 200 $[mm^2]$. Also, the light output was improved up to maximum 17% by formation of via-hole and expansion of dimension in FR4 PCB. Therefore, the thermal resistance and junction temperature could be improved by expansion of PCB dimension and configuration of via-hole ability.

Effect of spiral reinforcement ratio and center-hole size of cylinder of concrete (콘크리트 원주공시체에서 나선철근량과 중공크기에 관한 연구)

  • 김민수;김진근;유영섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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    • pp.101-106
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    • 2001
  • This paper presents experimental results for the confining characteristics of cylinder with center-hole and spiral reinforcements. The experiments have been conducted for the specimens with primary variables i.e., spiral reinforcement ratio and diameter of center-hole which affect the compressive strength and stress-strain relationship. Through this research, it was found that the compressive strength and ductility were increased with the ratio of spiral reinforcement because the lateral expansion of the concrete inside the spiral was restrained by the spiral, but dependent on the size of center-hole.

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Multi-objective Optimization of a Laidback Fan Shaped Film-Cooling Hole Using Evolutionary Algorithm

  • Lee, Ki-Don;Husain, Afzal;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • 제3권2호
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    • pp.150-159
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    • 2010
  • Laidback fan shaped film-cooling hole is formulated numerically and optimized with the help of three-dimensional numerical analysis, surrogate methods, and the multi-objective evolutionary algorithm. As Pareto optimal front produces a set of optimal solutions, the trends of objective functions with design variables are predicted by hybrid multi-objective evolutionary algorithm. The problem is defined by four geometric design variables, the injection angle of the hole, the lateral expansion angle of the diffuser, the forward expansion angle of the hole, and the ratio of the length to the diameter of the hole, to maximize the film-cooling effectiveness compromising with the aerodynamic loss. The objective function values are numerically evaluated through Reynolds- averaged Navier-Stokes analysis at the designs that are selected through the Latin hypercube sampling method. Using these numerical simulation results, the Response Surface Approximation model are constructed for each objective function and a hybrid multi-objective evolutionary algorithm is applied to obtain the Pareto optimal front. The clustered points from Pareto optimal front were evaluated by flow analysis. These designs give enhanced objective function values in comparison with the experimental designs.

Finite Element Analysis of the Residual Stress by Cold Expansion Method under the Influence of Adjacent Holes (인접 홀의 영향을 받는 홀 확장 잔류응력의 유한요소해석)

  • Kim, Cheol;Yang, Won Ho;Seok, Chang Seong;Kim, Dae Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • 제31권3호
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    • pp.79-84
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    • 2003
  • Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. Despite its importance to aerospace industries, little attention has been devoted to the accurate modeling of the process. This study is devoted to the modeling and simulation of the residual stress resulting from the cold expansion of two adjacent fastener holes. Simultaneous cold expansion of two adjacent holes lead to much higher compressive residual stress than sequential cold expansion.

The Study on Dust, Noise, Vibration Characteristic by Using the Bottom Expansion Hole Method (저면확대면 홀 공법을 적용한 석재가공의 분진, 소음, 진동 특성 연구)

  • Lim, Nam-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.65-66
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    • 2021
  • Due to the inexperience of stone work and field workmanship, and the preference of simple construction, various problems such as unauthorized cutting of the touch and epoxy bonding are occurring. Therefore, the existing T-type hole construction method was developed to fundamentally control these attempts. As a result of comparison with the control panel method, vibration and noise were reduced by 2dB and 10dB, indicating an excellent effect. Particularly, dust was about 1/102~1/61 in individual values, and the average value was 1/80 (12.5%). The effect of preventing damage and environmental pollution is expected to be great.

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