• Journal of Mechanical Science and Technology
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• 제15권12호
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• pp.1647-1654
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• 2001

The hole drilling method is widely used in measuring residual stress in surfaces. In this method, the inclination of holes is one of the sources of error. This paper presents a finite element analysis of the influence of inclined holes on the uniaxial residual stress field. The error in stress has been found to increase proportionally to the correct inclined angle of the hole. The correction equations by which one may easily obtain the residual stress, taking account of the inclined angle and direction, have been derived. The error of stress due to the inclined hole has been reduced to around 1% using the correction equations.

• 한국자동차공학회논문집
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• 제9권6호
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• pp.201-206
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• 2001

The hole-drilling method makes a little hole through the metal surface that has residual stress and measures the relieved stress with a strain gage. It is used widely in measuring the residual stress of surfaces. In this method, the inclined hole is one of the source of error. This paper presents a finite element analysis of influence of the inclined hole for the uniaxial residual stress field. The stress differences between measured and applied residual stress increase proportionally to inclined angle of the hole. The correction equations which easily obtain the residual stress taking account of the inclined angle and direction are derived. The measurement error of stress due to the inclined hole can be reduced to around 1% through this study.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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• pp.1155-1160
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• 1991

Active part mating algorithm using 6-axis force sensor data for the assembly automation and/or teletobotics is presented and experimented. Parts to be mated are cylindrical and have no chamfers. There are basically two modes. One is the normal mode with only a positional error, the other is the tilted mode with an orientational error in addition to a positional error. The used algorithm distinguishes a contact external to the hole from that of internal to the hole in order to perform part-mating in spite of the relative tilt between the hole and the peg.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1555-1558
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• 2005

In this study, we measured cylindricity and Runout of the air bearing spindle, and tested PCB(printed circuit boards) drilling with 0.4mm micro drill at 90,000rpm and 110,000rpm in order to obtain drilling hole error. Results are as follows; The air bearing spindle's Runout was not so high within $10\mu{m}$ from 20,000rpm to 80,000rpm but it grew after 80,000rpm. Drilling hole size error was 9% at 80,000rpm and 12% at 110,000rpm because of spindle's Run out. Drilled hole shape falsified more 110,000rpm than 90,000rpm.

• Journal of Welding and Joining
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• 제8권4호
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• pp.76-82
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• 1990

Lots of research works have been done to improve the accuracy of the hole drilling method to measure residual stress by many investigators. In this study, first, size effect of specimen was analyzed based on the solution of hole in a strip under tension. If the ratio of hole diameter tothe strip width is less than 0.2, the stress distribution around hold may be given from the solution of hole in an infinite plate. Second, the residual stress above $0.6{\sigma}_y$(yield stress) may be measured less than the actual stress by 10-15 percent. Third, eccentricity of hole relative to the rosette center effects on the accuracy of residual stress measurements by 10 percent. The error due to eccentricity of hole can be corrected by the iteration method or the direct method.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.889-893
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• 1995

This paper verified error of STL file and presented a new application of reformed division method for reducing to appeared error by using Delaunay triangulation method that used to modify error of verified data. First, it is analyzed each vertices in hole error and classified follow case that is 1. case of plan or slope, 2. case of edge, 3. case of apex and 4. case of rapid curve, and reduced volume tolerance between original model and converted model after convert STL file.

• 한국항공우주학회지
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• 제34권5호
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• pp.30-38
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• 2006

기존의 전통적인 회귀분석 기반 교정방법에 비해 높은 교정정밀도를 얻을 수 있는 5-hole pressure probe의 교정방안을 연구하였다. 이 새로운 교정기법은 교정시험으로부터 획득한 데이터와 곡선적합 결과간의 차이를 이용하여 산정한 단일 영역에 대한 오차보간 반응곡면을 사용한다. 끝단의 직경이 4.0 mm인 5-hole probe를 자체 제작하고, 레이놀즈수$4.11{\times}10^6$/m와 흐름각 ${\pm}48$에서 교정시험을 수행하였다. 최소자승 회귀분석모델과 단일영역 오차보간 모델을 적용하여 자료처리를 수행하고 이들 두 교정방안에 대한 비교평가와 분석을 수행하였으며, 아울러 교정 정밀도에 대한 평가도 수행하였다.

• 대한기계학회논문집A
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• 제36권2호
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• pp.195-201
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• 2012

다양한 소비자의 요구에 따라 가공된 제품을 좀더 신속하고 정확하게 측정할 수 있는 공작기계 내 자동계측장치를 적용하는 사례가 급격히 증가하고 있다. 자동 계측으로 가장 많이 활용되는 접촉식 측정 프로브는 주로 공작물의 가공 원점을 설정하고, 정확한 치수 검사를 통한 불량유무 판정 및 보상가공에 많이 활용된다. 따라서 본 연구에서는 기기상 자동계측장치인 접촉식 측정 프로브를 활용하여 가공된 형상을 신속하고 정확하게 측정하는 방법을 연구하였으며 이를 위하여 가장 많이 활용되는 홀 측정 사이클에 대한 매크로 프로그램을 개발하였다. 또한 측정 시 홀의 진원도 오차에 따라 발생할 수 있는 편심량을 시뮬레이션하여 분석하였으며 본 연구의 신뢰성을 높이기 위하여 기기상에서 개발된 홀 측정 매크로 프로그램을 이용하여 홀플레이트에 대한 측정이 이루어졌으며, 진원도 오차에 따른 편심량을 검증하였다.

• 한국정밀공학회지
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• 제15권12호
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• pp.21-27
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• 1998

This paper recommends the database construction for STL data and the new method of Delaunay's triangulation method in order to decrease volume errors by verifying STL file errors and modifying hole errors. Each vertex for the boundary coordinates of the verified hole errors was analyzed according to the following cases: planes or slow curves, edges, apexes, and rapid curves. In each case, a different modification process was adopted. With this method, most errors resulting from the conversion into the STL data as well as lots of volume errors arising from error modification were decreased.

• 한국전기전자재료학회논문지
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• 제11권8호
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• pp.613-619
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• 1998

Ultrasonic probes of 400kHz, 1MHz were fabricated using PZT-5Z plates. Epoxy was used for backing layer materials onthe plates. Nondestructive Test was carried using these probes. Pulse lobe width of impulse response was reduced 15.4% compare 1MHz with 400kHz and 96.6% compare 3MHz with 400kHz. The attenuation in aluminum was 2.05[dB/m] at 400kHz, 4/91[dB/m] at 1MHz, 7.35[dB/m] at 3HMz. Hole detection error of the first hole was 22.4% at 1HMz, 9.% at 3HMz, The second hole 11.6% at 1HMz, 4.7% at 3HMz. In the result of experiment of the hole detection error and resolution, 3HMz probe was the best among them.