• 한국전산구조공학회:학술대회논문집
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• 한국전산구조공학회 2007년도 정기 학술대회 논문집
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• pp.151-156
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• 2007

Topology optimization has been widely used in many research areas due to its ability in providing intial designs for the problems with complex boundary conditions. This also has been useful in compliant mechanisms, but resulting layouts may not be immediately manufacturable because they usually consist of members with varying widths and shapes. Also, there occurs some numerical difficulties such as checkerboards or hinge patterns which result from 1-node connection, and intermediate values which make the manufacturing of the designed structure difficult. Though there are many remedies given to avoid this problems, they cannot be prevented. One may avoid this difficulty by employing uniform ground beams and explicit hinge joints. The proposed method is to connect uniform ground beams with elastic short-beam hinge joints. By choosing the widths of short beams as design variables, dominant deformations can occur mainly by flexible joints having intermediate widths. Unlike the conventional methods used for compliance minimization, intermediate widths must appear in compliant mechanism design problems. Also, the present approach does not encounter the problem of one-point hinges.

• 한국산학기술학회논문지
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• 제11권2호
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• pp.443-448
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• 2010

기능이 극대화된 초소형 전자기기를 제조하기 위해 사용되는 적층형 소자들 중, 적층 세라믹 콘덴서(MLCC: Multi Layer Ceramic Capacitor)는 휴대전화, 노트북 등에 전자회로의 평활, 안정화, 노이즈 제거, 커플링 등 다양한 용도로 사용되고 있다. 적층형 세라믹 콘덴서는 생산과정에서 압축소결된 미세 다층구조의 적층형 소자 바(bar)를 하나 하나의 칩으로 절단하여야 한다. 현재 적용되고 있는 cutting, dicing 등의 방법을 대신하여 수율의 향상을 도모하기 위해 진동절삭법을 적용하여 그 특성을 조사하였다. 유연 힌지구조를 이용한 진동 절단 구조를 설계하고 해석하여 적층형 세라믹 콘덴서의 절단에 알맞은 진동절단기구를 제안한다. 또한, 설계결과를 바탕으로 제작된 진동절단 기구의 절단가공 특성을 조사하여 기존 절단법과의 성능비교를 통해 힌지 구조를 이용한 진동 절단의 타당성을 검증하였다.

• 한국기계가공학회지
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• 제6권3호
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• pp.85-91
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• 2007

This study was carried out to minimize the lifting force of a two hinge type stand mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with a coil spring and disc springs as a torque generator. The maximum and the minimum torque value should be calculated initially for the smooth lift. And the reasonable torque distribution is necessary to prevent any auto lift and auto dropping at any position because the torque generated by coil spring is more sensitive than disc spring in tilting the position. Therefore, the analysis of the coil spring is requisite to issue the specific torque value depending on the distorted angle with securing reliability of a long time storage condition. After the theoretical torque value was calculated, the evaluation was carried out by making a proto-type sample, then distorted angle was updated by experiment. The result of this study can readily be applied to various units for the optimization of the smooth lift.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.665-666
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• 2006

In precision laser microfabrication, focusing is essential to acquire good machining precision and uniform machining quality. If it does not perform, laser machining cannot be realized. So, confocal scanning method with high depth resolution is used for focus detection technique. This paper is concerned with a procedure for design, analysis and performance test of an autofocus fine actuating stage, which is composed of flexure-hinge type lever mechanism and piezoelectric actuator. Through series of analytical design, the stage is simplified as a rigid bodies(lever and main body) and springs(flexure hinges). The simplified model was applied to determine the dimension of flexure hinges and lever. After structural analysis confirmed design requirement, an actual stage was made and verified through an experiment on the static and dynamic characteristics(maximum stroke and 1st natural frequency). The fabricated stage was satisfied with the design requirement.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.458-461
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• 1995

A new type of rotational motor which is developed has a resolution smaller than 10 $^{-4}$ radian and can be accessed for full rotational angles. The operation principle of the motor is based on inchworm motion of two belt driving mechanism. Flexure hinge mechanism, which is pertinent to symmetry construction of the motor, is designed to minimze the effort to frame and is analyzed by using finite element method. Depending on input signal amplitude, rotational angle by one cycle is varied form 0.2*10 $^{-4}$ rad to 9.76* $^{-4}$ rad. This shows that it has the capability of getting very small rotational angle by considering radius of rotor and amplitude of input signal.

• 제어로봇시스템학회논문지
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• 제15권8호
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• pp.798-803
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• 2009

This paper proposes a grating scanner which is driven by a stack-type piezoelectric element. The mechanism of the grating scanner is based on flexure hinges. Using some constraints, the compliant mechanism is designed and then verified by Finite Element Analysis. The designed compliant mechanism is manufactured by wire electro-discharge machining, and then integrated with a stack-type piezoelectric element for actuation and a capacitance displacement sensor for measuring ultra-precision displacement. Experiments demonstrates the characteristics and the performances of the grating scanner using the terms of working range, resonance frequency, bandwidth and resolution. The grating scanner is applicable to a Moire interferometry for measuring 3-dimensional microscopic surface.

• Structural Engineering and Mechanics
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• 제29권6호
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• pp.623-642
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• 2008

While spatial plastic mechanism analysis has been widely and successfully applied to thinwalled steel structures to analyse the post-failure behaviour of sections and connections, there remains some contention in the literature as to the basic capacity of an inclined yield line. The simple inclined hinge commonly forms as part of the more complex spatial mechanism, which may involve a number of hinges perpendicular or inclined to the direction of thrust. In this paper some of the existing theories are compared with single inclined yield lines that form in flange outstands, by comparing the theories with plate tests of plates simply supported on three sides with the remaining (longitudinal) edge free. The existing mechanism theories do not account for different in-plane displacement gradients of the loaded edge, nor the slenderness of the plates, and produce conservative results. A modified theory is presented whereby uniform and non-uniform in-plane displacements of the loaded edge of the flange, and the slenderness of the flange, are accounted for. The modified theory is shown to compare well with the plate test data, and its application to flanges that are components of sections in compression and/or bending is presented.

• 대한기계학회논문집A
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• 제29권5호
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• pp.689-697
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• 2005

This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, $B_{10}$ life and its lower bound with $90\%$ confidence at worst case use condition are estimated by analyzing the accelerated life test data.

• 한국신뢰성학회:학술대회논문집
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• 한국신뢰성학회 2004년도 정기학술대회
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• pp.303-311
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• 2004

This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, B$_{10}$ life and its lower bound with 90% confidence at worst case use condition are estimated by analyzing the accelerated life test data.a.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.587-588
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• 2013