• 제목/요약/키워드: High-pressure self-combustion sintering

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고압 자전연소 소결법을 이용한 섬유강화 복합체의 제조 (Fabrication of Fiber-Reinforced Composites by High Pressure Self-Combustion Sintering Method)

  • 방환철;고철호;임동원;김봉섭;최태현;윤존도
    • 한국세라믹학회지
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    • 제37권5호
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    • pp.444-452
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    • 2000
  • Dense composites of titanium matrix and Al2O3 matrix with reinforcements of carbon or titanium carbide fibers were successfully fabricated by high-pressure self-combustion sintering method or combustion reacton under 30 MPa of uniaxial pressure with an aid of external heating in vaccum. It was found that the fibers were uniformly distributed in the matrix, and aligned in a phase perpendicular to the pressure axis. As a moel ratio of Ti/C or reaction time increased, the density of Ti-matrix composite increased Micro pores around fibers could be removed by using clean carbon fibers without sizing agent on their surface. The evolution of carbide fibers from carbon fibers was observed. The composition of the various phases around fibers were analyzed.

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고압연소 소결(HPCS)법에 의한 탄화티타늄(TiC)의 합성 및 소결 (Simultaneous Synthesis and Sintering of Titanium Carbide by HPCS(High Pressure-Self Combustion Sintering))

  • 김지헌;최상욱;조원승;조동수;오장환
    • 한국세라믹학회지
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    • 제34권5호
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    • pp.473-482
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    • 1997
  • Titanium carbide(TiC) has a poor sinterability due to the strong covalent bond. Thus, it is generally fabricated by either hot pressing or pressureless-sintering at elevated temperature by the addition of sintering aids such as nickel(Ni), molybdenum(Mo) and cobalt(Co). However, these sintering methods have the following disadvantages; (1) the complicated process, (2) the high energy consumption, and (3) the possibility of leaving inevitable impurities in the product, etc. In order to reduce above disadvantages, we investigated the optimum conditions under which dense titanium carbide bodies could be synthesized and sintered simultaneously by high pressure self-combustion sintering(HPCS) method. This method makes good use of the explosive high energy from spontaneous exothermic reaction between titanium and carbon. The optimum conditions for the nearly full-densification were as follows; (1) The densification of sintered body becomes high by increasing the pressing pressure from 400kgf/$\textrm{cm}^2$ upto 1200 kgf/$\textrm{cm}^2$. (2) Instead of adding the coarse graphite or activated carbon, the fine particles of carbon black should be added as a carbon source. (3) The optimum molar ratio of carbon to titanium (C/Ti) was unity. In reality, titanium carbide body which were prepared under optimum conditions had relatively dense textures with the apparent porosity of 0.5% and the relative density of 98%.

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가압연소소결(HPCS)법에 의한 TiC-Cr$_3$C$_2$ 복합체의 제조 (Preparation of Sintered TiC-Cr$_3$C$_2$ Composite by HPCS(High Pressure-Self Combustion Sintering) Method)

  • 오장환;조원승;최상욱;최장민
    • 한국세라믹학회지
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    • 제35권3호
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    • pp.231-238
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    • 1998
  • Cr3C2 -dispersed TiC composites were prepared via HPCS(high pressure-self combustion sintering) pro-cess using mixtures of Ti, Cr and a carbon source for the purpose of increasing the facture toughness and sinterability of TiC. In this study the microstructure and properties of the composites were investigated in terms of relation to the carbon source the particle size of Ti and the amount of Cr. It was found that car-bon black was the most effective carbon source among the various carbon sources tested and the reaction was more effective as the particle size of Ti decreased. Among the sintered composites of Ti-C-Cr system the one with 30wt% Cr showed the best physical properties with 0.5% in apparent porosity 98.8% in re-lative density 18.2 GPa in hardness and 4.46 MPa.m1/2 in fracture toughness. In addition it was observed that the lattice constant of TiC decreased gradually with increasing the amount of Cr.

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SHS법에 의한 TiC의 합성 및 소결특성 (Systhesis and Sintering Characterization of TiC by Self-Propagating High Temperature Synthesis)

  • 이형복;정윤중;여철현;김관일
    • 한국세라믹학회지
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    • 제27권1호
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    • pp.118-126
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    • 1990
  • Titanium Cabride powders were prepared by the self-propagating high temperature synthesismethod in air from the mixture of metal titanium powder and carbon powder. The result are as follows : 1. The conversion effciency of higher than 95% can be obtained and the lattice constant value of the product was 4.322$\AA$. 2. The combustion mode, velocity and temperature of combustion wave was photographed using high-speed camera, and showed steady-state, velocity of 15.414mm/sec at 250$0^{\circ}C$. 3. The relative density and MOR strength of TiC sintered at 180$0^{\circ}C$ for 90 minutes by hot-pressing under the pressure of 200kg/$\textrm{cm}^2$ were 95% and 395MPa, respectively.

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고압연소소결(HPCS)법을 이용한 Ti-C-Mo계 탄화물 복합체의 제조 (Preparation of Carbide Composites for Ti-C-Mo system by HPCS(High-Pressure self-Combustion Sintering) Process)

  • 최장민;이근행;류종화;조원승;최상욱
    • 한국세라믹학회지
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    • 제36권4호
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    • pp.451-458
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    • 1999
  • TiC-Mo2C composites were prepared from Ti-C-Mo system by HPCS which has a great advantage of simulataneous synthesis and sintering In this study physical properties and microstructures of the com-posites were measured and observed to compare the sintering effects of Ni and Co each other : The results showed that the role of 5 wt% Ni in the sintering of the carbide composites was superior to that of 5wt% Co and the optimum content of Mo in the Ti-C-Mo system was 20wt% The carbide composites prepared under these two conditions had the best properties with 1.0% in apparent porosity 97.6% in relative density 19.1GPa in Vickers hardness and 5.3MPa$.$m1/2 in fracture toughness.

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자체반응열 고온합성법에 의한 질화티타늄 합성에 관한 연구 (A Study on the Synthesis of Titanium Nitride by SHS(Self-propagating High-temperature Synthesis) Method)

  • 하호;김광래;이희철
    • 한국세라믹학회지
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    • 제30권12호
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    • pp.1096-1102
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    • 1993
  • Titanium nitride was synthesized by reacting Ti powder with nitrogen gas using SHS method. In this process, the effects of nitrogen pressure, dilution with TiN, or additiion of titanium hydride(TiH1.924) on the conversion of Ti to TiN were investigated. In particular, much effects were given to solve the problem of the conversion drop due to partial melting and subsequent sintering of Ti parciels, by controlling combustion temperature and combustion wave velocity via mixing Ti powder with TiN or/and TiH1.924. For the diluted titanium powders with TiN, the conversion close to 100% was resulted when the nitrogen pressure was over 8atm and with diluent content of 60wt%, and the self-propagating reaction was not sustained when the diluent content was higher than 60wt%. For samples mixed to be 55wt% in Ti component in the mixture of Ti, TiH1.924, and 45% TiN, the conversion was closed to 100% when the amount of titanium hydride added was over 7wt% and the nitrogen pressure was higher than 5atm. The combustion reaction, however, was not sustained when titanium hydride added was more than 10wt%.

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SHS법에 의한 $\textrm{Al}_2\textrm{O}_3$-SiC 복합분말 제조 및 소결특성 (Characteristics of $\textrm{Al}_2\textrm{O}_3$-SiC Composite Powder Prepared by SHS Process and its Sintering Behavior)

  • 안창영;윤기석;정중채;원창완
    • 한국재료학회지
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    • 제9권8호
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    • pp.817-824
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    • 1999
  • $Al_2$$O_3$-SiC 화합물 분말이 $SiO_2$, A1 그리고 C 분말들을 원료분말로 하여 SHS(self-propagating High-temperature Synthesis)법에 의해 제조되었다. 원료 분말에서의 몰비, 성형압력, 반응물의 초기온도의 영향이 생성물과 연소과정에 대해 연구되었다. $SiO_2$/A1/C계의 자전연소합성은 낮은 연소온도 때문에 $400^{\circ}C$ 이상으로 예열되어야 한다. 연소반응의 결과로서 최종생성물의 순도는 반응물의 순도보다 높았다. 이 계에서 $SiO_2$:Al:C의 적당한 몰비는 3.0:4.0:6.0이었고, free carbon은 30min 동안 $650^{\circ}C$에서 배소함으로써 제거되었다. 본 연구에서 상압소결은 $1700^{\circ}C$에서 powder bed를 사용한 표본의 분해를 제어하고 치밀한 소결체를 얻는데 매우 효과적이었다. hot-pressing으로 생성된 소결체는 이론비교밀도의 약 98%이었다.

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300 MW 급 유동층보일러에서 적정 층 물질량 산정 (Allowable Amount of Bed Inventory in a 300 MW Class Circulating Fluidized Bed Boiler)

  • 김우용;유호선
    • 플랜트 저널
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    • 제14권2호
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    • pp.33-38
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    • 2018
  • 본 연구에서는 순환유동층보일러의 베드가 과열되어 층 물질의 소결이 발생하고 노 내 유동물질에 의해 보일러튜브가 마모 되는 것을 최소화하기 위하여, 노 하부 베드의 층 물질량 조정을 통한 베드 온도 변화를 실험적으로 연구하였다. 실험은 300MW급 순환유동층보일러인 여수화력 2호기를 대상으로 하였으며 터빈출력, 석탄소비량, 공기량 등을 고정한 상태에서 층 물질 양을 감소시켜 베드 압력을 설계값 4.5KPa에서 2.5KPa까지 감소시켰다. 결론적으로 층 물질 양을 적정하게 줄이면 베드 온도가 저하 되나, 지속적으로 저하되지 않는 것을 확인 하였으며, 베드 압력 3.0KPa, 즉 베드 물질량 110 톤을 변곡점으로 하여 베드 온도는 상승하기 시작하였다. 층 물질량이 충분히 많은 상태에서, 층 물질량이 감소되면 베드 온도는 저하되며, 층 물질량이 적정량 보다 적으면 노 내 유동물질의 순환량 감소로 베드 온도는 상승함을 알 수 있었다. 또한 유동층보일러에서 베드 온도 변화는 단순히 층 물질의 양 뿐만 아니라, 보일러 용량 및 연료의 성상 등에 따라 변화 추이가 매우 다양하게 나타난다는 것을 알 수 있었다.

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