• Title/Summary/Keyword: High-precision Equipment

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Position and Pressure Control Using Hydraulic Axis Digital Controller (유압단축제어기(HACD)를 사용한 위치 및 압력제어)

  • Kim, D.H.;Huh, J.Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.2
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    • pp.29-35
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    • 2011
  • These days the injection molding work and press work are in the trend of needing the precision control of position and pressure in a high speed. On the other hand the digital computer technology is developing rapidly. And recently the digital servo controller using micro controller become to be used more broadly, because of the merit of digital communication. In this study the sequential control of hydraulic system switching from position to pressure and to position is tried using the HACD(Hydraulic Axis Controller Digital for electrohydraulic drives) which is manufactured by BoschRexroth. Through this, the possibility of the precision sequential control using the digital servo controller HACD is examined.

A Study on the Fatigue Properties of Boron Steel (AISI 51B20) (보론 첨가강(AISI 51B20재)의 피로특성에 관한 연구)

  • 윤성훈;이종형;이경모
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.802-806
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    • 2001
  • Chrome-molybden steel or chrome steel for machine structural use been shown to excellent hardenability adding boron of a small amount at low carbon steel. In the country boron steel has been used widely high strength volt and wear resistant components of construction equipment. SEM results showed classical fatigue fractures, consistent with surface crack initiation. The speciments were cycled using under load controlled rotary bending fatigue tests. In this study, the fatigue crack initiation as well as the fatigue crack growth behavior and the fracture mechanism were investigated through observations of fracture surface boron steel(AISI 51B20).

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Development of a miniaturized machine tool for machining a micro/meso scale structure (마이크로 및 메조 가공을 위한 소형공작기계 개발)

  • 박성령;이재하;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1907-1910
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    • 2003
  • Miniaturized machine tool can be used to produce 3D features based on CNC and PC-NC technology in the micro/meso scale. Wide applications of CNC technology are developed and there are lots of know-hows in the cutting process and their CNC application. It helps micro/meso scale structure to machine components, which can be used directly for practical applications. In the present research, as the machine tool is miniaturized, the manufacturing machine tools costs less when compared to the equipment used in other micromachining technologies. Moreover, with advancement of micro tool technology, the cutting process can be used to produce micro/meso scale parts. In conclusion, the proposed system can reduce the cost by utilizing the current machining technology, and as a result, complex micro/meso parts can be produced efficiently with high productivity.

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Flame Image Analysis Systems for Combustion Conditions Monitoring (연소상태 감시용 화염 영상분석 시스템)

  • 백운보;한성현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.499-502
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    • 2003
  • Increase energy costs have placed demands for improved combustion efficiency, high equipment availability, low maintenance and safe operation. Simultaneously low NOx modification, installed due to stricter environmental legislation, require very careful combustion management. We aimed at gaining the relationship between burner flame image and emissions such as NOx and unburned carbon in furnace by utilizing the image processing method. For the first step of development, its possibility test was undertaken with bench furnace. The test proceeded to the second step with pilot furnace, the system was observed to be effective for evaluating the combustion conditions. By using this technology, it is possible to perform continuous monitoring of the combustion conditions and instant detection of individual changes for each burner to prevent future loss of ignition.

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Development of Laser Diode Test Device using Feedback Control with Machine Vision (비젼 피드백 제어를 이용한 광통신 Laser Diode Test Device 개발)

  • 유철우;송문상;김재희;박상민;유범상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1663-1667
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    • 2003
  • This thesis is on tile development of LD(Laser Diode) chip tester and the control system based on graphical programming language(LabVIEW) to control the equipment. The LD chip tester is used to test the optic power and the optic spectrum of the LD Chip. The emitter size of LD chip and the diameter of the receiver(optic fiber) are very small. Therefore, in order to test each chip precisely, this tester needs high accuracy. However each motion part of the tester could not accomplish hish accuracy due to the limit of the mechanical performance. Hence. an image processing with machine vision was carried out in order to compensate for the error. and also a load test was carried out so as to reduce tile impact of load on chip while the probing motion device is working. The obtained results were within ${\pm}$5$\mu\textrm{m}$ error.

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A Study on the Optical Element Alignment Automation using Multi-Axis Ultra Precision Stage (극초정밀 다축 스테이지를 이용한 광소자 정렬 자동화에 관한 연구)

  • Jeong, Sang-Hwa;Kim, Gwang-Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.64-70
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    • 2006
  • The optical element was usually used in optical devices and optical transfer devices, but it has been recently used in communication, computer and medical equipment. With the development of very high speed optical-communication, the development of the kernel parts of optical communication has also increased. Presently, the alignment of the optical element is time consuming, and an effective alignment algorithm has not yet to be developed. In this paper, the alignment automation of the optical element is studied. The ultra precision stage is applied to an optical element alignment to improve the accuracy of the alignment. The automation program of the optical element alignment is developed by LabVIEW programming to save the alignment time. The alignment algorithms of the optical element consist of field search and peak search algorithms.

A study on the development of variable speed camera for heavy duty (중부하용 가변속 카메라 회전대 개발에 대한 연구)

  • Kim J.H.;Sung H.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.299-300
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    • 2006
  • The camera and reduction mechanism that are equipment outdoors camera for general CCTV are miniaturization trend gradually. The foreign countries began to sell variableness speed type camera drivels that do DC voltage by motive power recently. But, Domestic is state that enterprise which has technology connected with this does not exist. We need optimum control program design, an internal organs technology, actuator interface and a driver design technology that have position control special quality of high accuracy as a necessary technology for CCTV camera drivers. Also, we need detailed mechanism design and a manufacture technology of camera drivers that behave variable speed essentially.

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A study on the Fatigue Propeties of Boron Steel(AISI 51B20) (보론 첨가강(AISI 51B20재)의 피로특성에 관한 연구)

  • Lee, Jong-Hyeong;Lee, Gyeong-Mo;Yun, Seong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.174-178
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    • 2001
  • Chrome-molybden steel or chrome steel for machine structures has been shown to excellent hardenability adding boron of a small amount at low carbon steel. These days, boron steel has been used high strength bolt and wear resistant components of construction equipment. SEM results showed classical fatigue fractures, consist with surface crack initiation. The specimens were tested repeatedly(9 times) under controlled load rotary bending fatigue tests. In the study, the fatigue crack initiation as well as fatigue crack growth behavior and the fracture mechanism were investigated through observations of fracture of boron steel surface(AISI 51B20).

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Stamping process design to develop a urea tank cover for excavators based on sheet metal forming analysis (굴삭기 요소수 탱크 커버의 신규 모델 개발을 위한 CAE 기반 프레스 성형 공정 설계)

  • Jeon, Yong-Jun;Heo, Young-Moo;Yun, Seok-Hyun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.49-55
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    • 2020
  • Recently, when a new component of construction equipment is designed, a stamping process capable of producing parts having high appearance quality and precision has been gaining attention. However, in general, as it is developed based on existing parts made by welding metal sheets and tubes, frequent to die modification occurs, which increases the time and cost of developing new parts. Thus, it is necessary to reduce the cost by shortening the die development period. In this study, a stamping process was designed for the urea tank cover, which is a part for excavators, to reduce the die development period through sheet metal forming analysis. The stamping process was designed by determining the blank holding force after selecting the initial blank shape and size. The round value at the corner was modified such that formability is ensured. After selecting process parameters, the thickness reduction rate and spring-back effect were reviewed.

A study on control unit and system for nanoimprint equipment of the optimum conditions. (나노 임프린트 장비 최적 환경을 위한 제어 장비 및 시스템에 관한 연구)

  • Park, Gyeong-Seo;Kim, Woo-Song;Yim, Hong-Jae;Jang, Si-Yeol;Lee, Kee-Sung;Jeong, Jay-Il;Lim, Si-Hyeong;Shin, Dong-Hoon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2375-2380
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    • 2008
  • Controlling of thermal environment and flow in nanoimprint process chamber is important to ensure high precision levels of products. The purpose of this paper is to build optimal nanoimprint process environment. Because of this, Optimum PI control parameter for precise temperature control has been examined. Also porous medium of ventilation system is simulated for uniform flow in the equipment chamber. The porous medium consists of mesh structure, and is installed to place which flow the influx of the air flows. PID control parameter is based on the data obtained by experiment. And then heating and cooling method which simultaneously operated was used for decreasing an error. In conclude temperature in the equipment chamber was able to control precisely in the range of ${\pm}0.1^{\circ}C$ by the PID control parameter and Deadband.

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