• Title/Summary/Keyword: High-precision Equipment

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A Study on the System of the Precision Dimensional Measurements for Molded Product Carbon Materials (탄소재 성형품에 대한 정밀 치수 검사 시스템에 관한 연구)

  • Kim, Dae-Nyeon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.30 no.2
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    • pp.37-42
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    • 2016
  • This paper proposes a method to develop a high-precision dimension measurement system using a linear variable differential transformer sensor. The Dimension targets for measurement is carbon material vanes of key element in the rotating parts within vehicle circulating pump. Data acquisition system for dimension measurement is designed using the NI Compact RIO. And the program applying the dimension measurement algorithm is built using NI LabVIEW. The dimension measuring program is composed of a FPGA program, Real Time program and Host program. The method of the experiment compares master vane with target vane for measure the length of the carbon material vane. The experimental results confirmed the usefulness of the accuracy within ${\pm}4um$.

Application of laser spot welding (레이저 점 용접의 응용)

  • Yang, Y. S.;Chung, I.;Seo, J.;Han, Y. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.41-49
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    • 1997
  • Laser spot welding offers a unique combination of high speed. precision and low heat distortion, compared with conventional resistance spot welding. This combinatin of advantages is especially attractive for the automotive industry. Until now automobile fabrication is widely used resistance spot welding, however, because of geometric and structural problem, spot welding is required many welding machine in that reason by substituting spot welding with laser welding, it save the equipment cost. In the present study we measured ultimate strength and observed bead cross section of laser welded specimen and compared with that of the resistance spot welding results in order to adapt laser welding in automobile industry. Also for strength esti- mation we calculated the residual stress of laser welded zone. All calculations are performed with the ABAQUS code on a workstation.

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A Study on Tool Wear and AE Signal Characteristics in Face Milling of SUS304 (SUS304의 정면밀링 가공시 공구마모와 AE신호 특성에 관한 연구)

  • Oh, S.H.;Kim, S.I.;Kim, T.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.5-14
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    • 1995
  • In recent years, the automization of cutting machine tools has been developed very fast. Hance, the in-process detection of cutting condition is very important for automatic manufacturing system in factory. Acoustic Emission(AE) has been widely used in monitoring the cutting conditions, because of high sensitivity of AE signal and low cost of AE equipment. This experimental study deals with the relations between AE signal, cutting force charcteristics and tool wear in the machining of SUS304. Face milling operation is used for the analysis between tool wear and AE signal.

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High-Precision Direct-Operated Relief Valve with a Variable Elasticity Spring (변탄성 스프링을 이용한 고정밀 직동형 릴리프 밸브)

  • Kim, SungDong
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.87-96
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    • 2020
  • In this study, a variable elasticity spring was applied to improve the pressure control precision of conventional relief valves. The equilibrium equation of the forces acting on the valve poppet was derived; it is demonstrated that matching the elastic rate of the pressure-adjusting coil spring to the equivalent elastic rate of the flow force improved the pressure override. The procedures that were used to design the variable elasticity spring are presented, and some applications of the variable elasticity spring are also introduced. Computer simulations were used to analyze three cases: a poppet-closed flow force structure, a poppet-open flow force structure with a constant elasticity spring, and a structure containing a variable elasticity spring. It is confirmed that the pressure control precision of the relief valve can be significantly improved upon by applying a variable elasticity spring to the poppet-open flow force structure.

SYSTEM ARCHITECTURE OF THE TELEMATICS POSITIONING TESTBED

  • Kim, Young-Min;Kim, Bong-Soo;Choi, Wan-Sik
    • Proceedings of the KSRS Conference
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    • 2005.10a
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    • pp.349-352
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    • 2005
  • The telematics positioning testbed is an infrastructure to test and verify positioning technology, the sub-component of telernatics system. The positioning testbed provides the environment of performance analysis for acquisition of static and dynamic positioning information using telematics vehicle. This testbed consists of onboard positioning system, positioning reference station and lab positioning server. The onboard positioning system equipped in telematics vehicle, consists of target positioning system, reference positioning system, and analysis tool. A equipment acquiring high precision positioning data obtained from GPS combined with IMU was set as a reference positioning system. Analysis tool compares observed positioning data with high precision positioning information from a reference positioning system, and processes positioning information. Positioning reference station is RTK system used for reducing atmosphere error, and it transmits corrected information to reference positioning system. Positioning server which is located at laboratory manages positioning database and provides monitoring data to integrated testbed operating system. It is expected that the testbed supports commercialization of telernatics technology and services, integrated testing among component technology and verification.

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Evaluation of Machining Characteristics for Difficulty-to-cut Material (Heat-Resistant Alloy) (난삭제(내열합금강)의 가공특성평가)

  • 김석원;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.135-138
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    • 1995
  • Recently, most of advanced materials used a wide industry field commonly have the characteristics of difficulty-to-cut materials. The cutting of difficulty-ro-cut materials have a variable optimum cutting conditions and methods according to materials. Above all,it is important of understanding to machinability of each materials. Especially, superalloy with Elevated Temperature Strength like as Incone1718 was used in nuclear power equipment and jet engine parts. This research shows a machining characteristics of Heat-Resistant alloy for high efficiency cutting through cutting force,tool wear and cutting temperature in SUS304 and Incone1718.

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Computational and Experimental Investigation on U-type Seal of Hydraulic Actuator (유압액추에이터용 U자형 시일의 해석 및 실험적 고찰)

  • Yoo, Myung-Ho;Kwon, Jong-Ho;Lee, Taek-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.80-87
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    • 2006
  • Seals are usually made from elastomer, a kind of rubber, and it has the non-linearity and hyper-elasticity. U-type seals are used to prevent the leakage of internal fluid sealed in hydraulic actuator because they have more excellent performance than O-rings or rectangular seals. As a core part of hydraulic actuator, U-type seal gives much effect on performance and reliability of actuator. This study considers an NBR U-type seal under high pressure of a hydraulic actuator, and provides its deformation, stress-strain characteristic and contact force using the non-linear finite element analysis. Analysis results are compared with the experimental ones performed by the self-developed testing equipment. Verification result shows that this study presents a good application process for the effective design of U-type seals under high operation pressure.

A study for horizontal control of the Tornado using PWM method (PWM을 이용한 토네이도의 수평제어)

  • 김진호;배형섭;박명관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1713-1716
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    • 2003
  • Casing Oscillator is a construction machine that used to insert casings which is based on construction of a building or bridge into the ground. The purpose of using casing supports a pile or in case when heavy loads and moments happens. It is very important that the casings are retaining perpendicular to sea level regardless of the slope of the ground. So it requires that Casing Oscillator keep horizontality. But, it was useless a horizontal control without another heavy equipment. Tornado is a type of Casing Oscillator to advance. It controls horizontality with 4 cylinders. Those cylinders controlled by high-speed solenoid valves. This paper represents horizontal control of the Tornado using Kinematics. First. the horizontal control simulated by AMESim, which is simulation tool. then it compared with experimental results.

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The Research of Scratch Characteristics For Non-Vinyl Pre-Coated Metal Sheet (Non-Vinyl Pre-Coated Metal의 스크래치 특성에 관한 연구)

  • 김동환;조형근;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.874-877
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    • 2000
  • Pre-coated sheet materials are a cost-effective and environmentally attractive alternative to conventional sheet materials coated after forming. At present but the high scratch sensitivity of coating used for pre-coated metal sheet is a major limitation to use of these materials. Because of high scratch sensitivity, products made by pre-coated metal sheet are not formed by conventional design method. This study has been performed to investigate scratch characteristic of non-vinyl pre-coated metal (PCM) sheet. Using the simple U-bending test equipment, three non-vinyls PCM's were tested. This paper provides the results of bending tests showing the influence of sheet surface texture, tool material and process conditions. It was found that the influence of punch, die clearance and tool material had an effect upon the scratch characteristic.

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Analysis of the residual strengths and failure mechanisms in laminated composites under impact loading

  • Park, K.C.;Kim, M.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.3
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    • pp.105-121
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    • 1994
  • In this paper, we proposed the two-parameter model for predicting the residual strength in CFRP laminated composites subjected to high velocity impact and developed and formulated it based upon Cparino's by using the ratio of impact and the normalized residual strength. Critical indentation was obtained by the statical indentation tests. Impact tests were carried out through air-gun type impact equipment with the velocities varied 30-100m/sec. Projectiles were steel balls with 5 and 7mm in diameter. Test material was carbon/epoxy. The specimens were composed of [ .+-. 45 .deg. /0 .deg. /90 .deg. ]$\_$2/ and [ .+-. 45 .deg. ]$\_$4/stacking sequences and had 0.75$\^$T/*0.26$\^$W/*100$\^$L/(mm) dimension. Results from the proposed model were in good agreement with the test data. And failure mechanism due to high velocity impact is given here to examine the initation and deveolpment of damage by fractography and ultrasonic image system. The effects of the 0 .deg. -direction ply position and the amount to damage area on the residual strength are considered here.