• Title/Summary/Keyword: High-power transformer

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High Power Density, High Frequency, and High Voltage Pulse Transformer

  • Kim, S.C.;Jeong, S.H.;Nam, S.H.
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.11B no.4
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    • pp.180-184
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    • 2001
  • The high operation frequency mainly reduces transformer volume in the power supply. A high frequency and high voltage pulse transformer is designed, fabricated, and tested. Switching frequency of the transformer is 100 kHz. Input and output voltages of the transformer are 250 V and 4 kV, respectively. Normal operation power of the transformer is 3 kW. Maximum volume of the transformer is 400 $cm^3$. The power density is thus 7.5 W/$cm^3$. The transformer will be installed in a metal box that has nominal operation temperature of 85 degree centigrade. The transformer and other high voltage components in the box will be molded with Silicon RTV(Room Temperature Vulcaniza) that has a very low thermal conductivity. Procedure of design and test results are discussed. Analytical as well as experimental results of varous paramters such as transformer loss, leakage inductance, distributed capacitance are also discussed. In addition, thermal analysis results from ANSYS code for three different operation conditions are discussed.

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Efficiency Improvement of Microwave Oven Using a Pulse Power Supply Embedded HVC-High Frequency Transformer (HVC-고주파변압기 내장형 펄스전원장치를 이용한 Microwave Oven의 효율 향상)

  • 정병환;조준석;강병희;목형수;최규하
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.3
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    • pp.180-187
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    • 2004
  • A conventional power supply of a microwave oven has a 60Hz transformer and high voltage capacitor(HVC). Though it is very simple and has low cost, it has several problems such as large size, heavy weight and low efficiency To improve these problems, various high frequency inverter type power supply have been investigated and developed in recent years. But these cost is higher than the conventional one due to additional control circuit, fast switching devces. In this paper, a novel pulse power supply for microwave oven using high frequency transformer embedded HVC(High Voltage Capacitor) is proposed for down-sizing, cost reduction and efficient improvement. To verify the effectiveness of the proposed transformer, an equivalent circuit of transformer embedded HVC is derived and it's characteristic is described. And the validity of the proposed pulse power supply embedded HVC-high frequency transformer is shown by simulations and experiments accroding to various operating conditions.

Series Resonant ZCS- PFM DC-DC Converter using High Frequency Transformer Parasitic Inductive Components and Lossless Inductive Snubber for High Power Microwave Generator

  • Kwon, Soon-Kurl;Saha, Bishwajit;Mun, Sang-Pil;Nishimura, Kazunori;Nakaoka, Mutsuo
    • Journal of Power Electronics
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    • v.9 no.1
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    • pp.18-25
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    • 2009
  • Conventional series-resonant pulse frequency modulation controlled DC-DC high power converters with a high-frequency transformer link which is designed for driving the high power microwave generator has the problem of hard switching commutation at turn-on and turn-off of active power switching devices. This problem is due to the influence of the magnetizing current of the high-frequency transformer. This paper presents a novel prototype for a high-frequency transformer using parasitic parameters with a lossless inductive snubber and a series resonant capacitor assisted series-resonant zero current switching pulse frequency modulated DC-DC power converter, which is designed using a high power magnetron for microwave ovens. In order to implement a complete and efficient soft switching commutation, the performance of the new converter topology is practically confirmed and evaluated in the prototype of a power microwave generator.

Study of 60Hz Transformer-less High Frequency Linked Grid-Connected Power Conditioners for Photovoltaic Power System (60Hz 절연변압기가 없는 고주파링크방식 계통연계형 태양광발전시스템 고찰)

  • 유권종;정영석;최주엽
    • The Transactions of the Korean Institute of Power Electronics
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    • v.7 no.6
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    • pp.563-569
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    • 2002
  • This paper proposes an inverter for the grid-connected photovoltaic system based on the transformer-less inverter. This system consists of a high frequency DC-DC converter, high frequency transformer, diode bridge rectifiers, a DC filter, a low frequency inverter, and an AC filter. The 20kHz switched high frequency converter is used to generate bipolar PWM pulse, and the high frequency transformer transforms its voltage twice, which is subsequently rectified by diode bridge rectifiers for a full-wave rectified 60 Hz sine wave power output. Even though the high frequency link system needs more power semiconductors, a reduced size, light weight, and saved parts cost make this system more comparative than other power conditioning systems due to elimination of 60Hz transformer.

A Study on Novel Power Supply for Microwave Oven Using HVC Embedded High Frequency Transformer

  • Cho Jun-Seok;Park Kang-Hee;Jeong Byung-Hwan;Mok Hyung-Soo
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.581-585
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    • 2001
  • This paper describes novel high voltage capacitor(HVC) embedded high frequency transformer and novel inverter power supply topology for driving magnetron in microwave oven. This transformer is used to achieve down­sizing, low-cost and efficiency improvement. Proposed transformer has HVC in its secondary winding. Therefore, this transformer does not need external high voltage capacitor which used in conventional power supply. As use of this transformer, output voltage is shifted from ground to above 2000[V] and efficiency of microwave oven can be improved. The weight of proposed transformer is about one sixth of conventional one and efficiency is improved by seven percent compared to the efficiency of the conventional system.

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100W On-Board Power Supply Using Flat Transformer (Flat Transformer를 이용한 100W급 On-Board Power Supply)

  • 황치면;송두익;조정구;정창용;홍승대;하태복
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.577-580
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    • 1999
  • High power density on-board power supply is implemented by using flat transformer. In the high frequency switching converters, large leakage inductance increases the switching stress and duty cycle loss, which sometimes limits maximum switching frequency. The flat transformer is designed by using special core structure, which has very low profile and low temperature rise since the thermal loading is spread evenly over a larger area. 100W, 3.3V output on board supply is built and tested and 50.7W/$\textrm{inch}^{3}$ power density is achieved.

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Study on Steady State Analysis of High Power Three-Phase Transformer using Time-Stepping Finite Element Method (시간차분 유한요소법을 이용한 대용량 삼상 변압기의 정상상태 해석에 관한 연구)

  • Yoon, Hee-Sung;Seo, Min-Kyu;Koh, Chang-Seop
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.8
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    • pp.1123-1129
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    • 2012
  • This paper presents the fast steady state analysis using time-stepping finite element method for a high power three-phase transformer. The high power transformer spends huge computational cost of the time-stepping finite element method. It is because that the high power transformer requires a lot of time to reach steady state by its large inductance component. In order to reduce computational cost, in this paper, the adaptive time-step control algorithm combined with the embedded 2nd 4th singly diagonally implicit Runge-Kutta method and the analysis strategy using variation of the winding resistance are studied, and their numerical results are compared with those from the typical time-stepping finite element method.

A Study on Analysis and Design of HVC Embedded High Frequency Transformer for Microwave Oven (Microwave Oven용 커패시터 내장형 고주파변압기의 해석 및 설계에 관한 연구)

  • 박강희
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.90-94
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    • 2000
  • A conventional power supply to drive a microwave oven has ferro-resonant transformer and high voltage capacitor(HVC). Though it is simple transformer is bulky heavy and has low-efficiency. To improve this defect a high frequency switching inverter-type power supply has been investigated an developed. in recent years. But because of it's additional circuit and devices inverter-type power supply is more expensive than conventional one. In this paper The design procedure of a novel HVC embedded high frequency transformer is proposed for down-sizing and cost reduction. Also transformer equivalent circuit model is derived by FEM analysis and parameter measurements. And the operation of proposed HVC embedded transformer is verified by simulation and experimental results.

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Design of the High Density Power Supply with Flat Transformer (Flat Transformer를 적용한 고밀도 전원장치 설계)

  • Baek J.W.;Kim J.H.;Yoo D.W.;Kim J.S.;Ryu M.H.
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.3
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    • pp.248-256
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    • 2005
  • This paper presents the design method of the DC/DC converter using flat transformer which is suitable for midium or large capacity and high density power supply. Flat transformer module is composed and manufactured of multi-transformers in parallel and has a number of parallel single turn secondary windings. Therefore, its leakage inductance is highly decreased and it is more suitable for high frequency operation than conventional one. In this paper, we manufactured and tested 750W AC/DC converter with variable output powers to verify the performance of the flat transformer.

The Thermal Analysis of Pole Mount Mold Transformer with One-body Molding by Duct Condition (일체형 주상용 몰드변압기의 덕트에 따른 열해석 특성 연구)

  • Cho, Han-Goo;Lee, Un-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.1135-1138
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    • 2003
  • The transformer is major equipment in power receiving and substation facilities. Necessary conditions required for the transformer are compactness, lightness, high reliability, economic advantages, and easy maintenance. The pole-mount transformer installed in distribution system is acting direct role in supply of electric power and it is electric power device should drive for long term. Most of modem transformer are oil-filled transformer and accident is happening considerable. The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss. One body molding transformer needs some cooling method because heat radiation between each winding is difficult. In this paper, The thermal analysis of pole mount mold transformer with one body molding by duct condition is investigated and the test result of temperature rise is compared with simulation data.

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