• Title/Summary/Keyword: High-Pressure Turbine

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급수가열기 추기노즐 충격판 주변의 동체감육 현상규명을 위한 실험 및 수치해석 연구 (A Study on Experiment and Numerical Analysis for Disclosing Shell Wall Thinning of a Feedwater Heater)

  • 김경훈;이우;황경모
    • 대한기계학회논문집B
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    • 제31권1호
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    • pp.1-7
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    • 2007
  • Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle - installed downstream of the high pressure turbine extraction steam line - inside number 5A and 5B feedwater heaters. At that point, the extracted steam from the high pressure turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of the number 5 high pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the down scale experimental data in an effort to determine root causes of the shell wall thinning of the high pressure feedwater heaters. The numerical analysis and experimental data were also confirmed by actual wall thickness measured by an ultrasonic test.

가스터빈 베인 끝벽의 열전달 특성 및 정압분포 측정 (Measurement of Heat Transfer and Pressure Distributions on a Gas Turbine Vane Endwall)

  • 이용진;신소민;곽재수
    • 한국항공운항학회지
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    • 제14권2호
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    • pp.33-38
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    • 2006
  • Heat transfer coefficients and static pressure distributions on a gas turbine vane endwall were experimentally investigated in a 5 bladed linear cascade. The Reynolds number based on an axial chord length and the cascade exit velocity was 500,000. Both heat transfer and pressure measurements on the vane endwall were made at the two different turbulence intensity levels of 6.8% and 10.8%. Detailed heat transfer coefficient distributions on the vane endwall region were measured using a hue detection based transient liquid crystals technique. Results show various regions of high and low heat transfer coefficients on the vane endwall surface due to several types of secondary flows and vortices. Heat transfer coefficient and endwall static pressure distributions showed similar trends for both turbulence intensity, however, the averaged heat transfer coefficients for higher turbulence intensity case was higher than the lower turbulence intensity case by 15%.

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Analysis on the performance and internal flow of a tubular type hydro turbine for vessel cooling system

  • Chen, Zhenmu;Kim, Joo-Cheong;Im, Myeong-Hwan;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권10호
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    • pp.1244-1250
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    • 2014
  • The temperature of the main engine cabin of commercial vessel is very high. The material SS-316L undergoes creep damage at temperatures exceeding $450^{\circ}C$. It is essential to maintain the highly stressed engine cabin below the creep regime. Hence, seawater is employed in this kind of maritime vehicles as cooling liquid. It obtains the thermal energy at the cooling pipe line after passing through main engine cooling system. To harness the energy in the seawater, a turbine can be installed to absorb the energy in the seawater before being released into the sea. In this study, a cooling pipe line is selected to apply the tubular type hydro turbine for transferring the energy. Numerical analysis for investigating the performance and the internal flow characteristics of the tubular turbine is conducted. The results show that the maximum efficiency of 85.8% is achieved although the efficiency drops rapidly at partial flow rate condition. The efficiency descends slowly at the condition of excess flow rate. There is a relatively wide operating range of flow rate of this turbine to keep high efficiency at the excess flow rate condition. For the internal flow of the turbine, there is uniform streamline on the suction and pressure sides of the blade at the design point. However, the secondary flow appears at the suction and pressure sidesat the excess flow rate.In addition, it appears only at pressure side at the partial flow rate condition.

고선회 터빈 동익 팁 표면에서의 열전달 특성 (Heat Transfer Characteristics on the Tip Surface of a High-Turning Turbine Rotor Blade)

  • 이상우;문현석
    • 대한기계학회논문집B
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    • 제32권3호
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    • pp.207-215
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    • 2008
  • The heat/mass transfer characteristics on the plane tip surface of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. At the Reynolds number of $2.09{\times}10^5$, heat/mass transfer coefficients are measured for the tip gap height-to-chord ratio, h/c, of 2.0% at turbulence levels of Tu = 0.3 and 14.7%. A tip-surface flow visualization is also performed for h/c = 2.0% at Tu = 0.3%. The results show that there exists a strong flow separation/re-attachment process, which results in severe local thermal load along the pressure-side corner, and a pair of vortices named "tip gap vortices" in this study is identified along the pressure and suction-side tip corners near the leading edge. The loci and subsequent development of the pressure- and suction-side tip gap vortices are discussed in detail. The combustor-level high inlet turbulence, which increases the tip-surface heat/mass transfer, provides more uniform thermal-load distribution.

Analysis and structural design of various turbine blades under variable conditions: A review

  • Saif, Mohd;Mullick, Parth;Imam, Ashhad
    • Advances in materials Research
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    • 제8권1호
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    • pp.11-24
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    • 2019
  • This paper presents a review study for energy-efficient gas turbines (GTs) with cycles which contributes significantly towards sustainable usage. Nonetheless, these progressive engines, operative at turbine inlet temperatures as high as $1600^{\circ}C$, require the employment of highly creep resistant materials for use in hotter section components of gas turbines like combustion chamber and blades. However, the gas turbine obtain its driving power by utilizing the energy of treated gases and air which is at piercing temperature and pushing by expanding through the several rings of steady and vibratory blades. Since the turbine blades works at very high temperature and pressure, high stress concentration are observed on the blades. With the increasing demand of service, to provide adequate efficiency and power within the optimized level, turbine blades are to be made of those materials which can withstand high thermal and working load condition for longer cycle time. This paper depicts the recent developments in the field of implementing the best suited materials for the GTs, selection of proper Thermal Barrier Coating (TBC), fracture analysis and experiments on failed or used turbine blades and several other designing and operating factors which are effecting the blade life and efficiency. It is revealed that Nickel based Superalloys were promising, Cast Iron with Zirconium and Pt-Al coatings are used as best TBC material, material defects are the foremost and prominent reason for blade failure.

관류형 증기발생기를 사용한 복합발전용 초임계압 하부시스템의 성능 설계해석 (Performance Design Analysis of the Supercritical Pressure Bottoming System of Combined Cycle Power Plants Using Once-Through Steam Generator)

  • 양진식;김동섭;노승탁
    • 대한기계학회논문집B
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    • 제26권10호
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    • pp.1370-1377
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    • 2002
  • This study analyzed the design performance of the bottoming system of combined cycle power plants using a once-through heat recovery steam generator. For a parallel arrangement of the main heater and reheater, parametric analyses were carried out to present the criteria for determining the reheater pressure and the location of the starting point of the reheater in the HRSG. The performance of the bottoming system was presented fer a range from high subcritical to supercritical pressure. The steam turbine power is as high as that of conventional triple-pressure bottoming systems. The serial arrangement of heat exchangers with division of each heater into several segments can achieve similar power level.

소형 가스터빈 연소기 고공환경 점화 시험 설비 구축 및 검증 실험 (Construction of a High-Altitude Ignition Test Facility for a Small Gas-turbine Combustor)

  • 김태완;이양석;김기우;김보연;고영성;김선진;김형모;정용운
    • 한국추진공학회지
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    • 제14권3호
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    • pp.61-68
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    • 2010
  • 본 연구에서는 가스터빈 연소기의 고공환경 모사 점화 성능 시험을 목적으로 소형 고공환경 모사 시험 설비를 구축하였고 이에 대한 성능 실험을 수행하였다. 고공환경 조건인 저압 환경 구현을 위해서는 초음속 디퓨저를 사용하였고, 저온 환경 구현을 위해서는 드라이아이스를 냉각제로 사용한 열교환기를 사용하였다. 저압 환경 구현 성능 실험 결과 연소기로 20g/s의 공기 공급 상태에서도 연소기 내부에 고도 약 6,100m에 해당하는 저압 환경 구현이 가능한 것을 확인하였다. 또한 저온 환경 구현 성능 실험 결과 연소실 내부에 고도 6,100m 이상의 저온 환경 구현이 가능한 것을 알 수 있었으며, 상온공기와 냉각공기의 혼합율 조절로 다양한 고도의 저온 환경 구현이 가능한 것을 확인하였다.

원자력발전소 증기터빈 발전기의 부하차단 모의시험 (A simulation test of lone rejection for steam turbine generator in nuclear power plant)

  • 최인규;정태원;이기성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 D
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    • pp.2301-2303
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    • 2003
  • A steam turnine in thermal/nuclear power plant drives generator and maintains it at rated speed using high temperature and high pressure steam energy. After synchronization in parallel with the power system, generator output increases according as the governor, that is the controller, increases steam flow into turbine. By the way, as the steam flow into turbine can not be reduced fast even though the electrical load is lost, the turbine gets into dangerous situation due to the increase of its speed. At this time, the duty of the turbine governor is to limit the speed to its overspeed trip setpoint by stopping the steam flow as soon as possible, the test of which is called load rejection test. It is introduced in this paper for a simulation test of generator load rejection to be implemented on the turbine governor in a 600MW nuclear power plant before its startup.

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터보팬 엔진 고압터빈 노즐에 대한 크리깅 모델 기반 근사모델의 신뢰도 및 공력성능 최적화 연구 (A Study on Reliability of Kriging Based Approximation Model and Aerodynamic Optimization for Turbofan Engine High Pressure Turbine Nozzle)

  • 이상아;이세일;강영석;이동호;이동호;김규홍
    • 한국유체기계학회 논문집
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    • 제16권6호
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    • pp.32-39
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    • 2013
  • In the present study, three-dimensional aerodynamic optimization of high pressure turbine nozzle for turbofan engine was performed. For this, Kriging surrogate model was built and refined iteratively by supplying additional experimental points until the surrogate model and CFX result has effective difference on objective function. When the surrogate model satisfied this reliability condition and developed enough, optimum point was investigated. Commercial program PIAnO was used for optimization process and evolutionary algorithm was used for searching optimum point. As a result, difference between estimated value from Kriging surrogate model and CFD result converges within 0.01% and the optimized nozzle shape has 0.83% improved aerodynamic efficiency.

고압터빈 노즐에서 입구온도분포와 장착조건에 따른 저주기 피로 수명 영향에 대한 연구 (A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions)

  • 허재성;강영석;이동호;서도영
    • 대한기계학회논문집A
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    • 제39권11호
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    • pp.1145-1151
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    • 2015
  • 항공기 및 엔진의 성능 극대화와 운용 유지비 최소화로 인하여 고압터빈 구성품은 점점 더 가혹한 환경에서 장시간 운용을 요구 받고 있다. 이를 해결하기 위해 냉각 극대화, 재료의 고급화, 코팅 기술 적용 등과 함께 재료 모델링, 유한요소해석, 통계적 기법 등의 수치적 해석 방법이 광범위하게 활용되고 있다. 본 연구에서는 일방향 응고 재료의 1 단 고압터빈 노즐의 운용 환경인 터빈 노즐 입구온도분포와 장착조건의 변화에 따른 노즐의 구조 건전성을 저주기 피로 수명을 통해 평가하고 가장 유리한 조건을 모색하고자 한다. 이를 위해 냉각 설계에 의한 노즐의 금속 온도 분포는 복합 열전달 해석을 통해 얻으며, 이를 근거로 탄소성 해석을 수행하고 그 결과를 기초로 저주기 피로 수명을 평가하였다.