• 제목/요약/키워드: High-Pressure Hose

검색결과 48건 처리시간 0.025초

유한요소법을 활용한 자동차용 브레이크 호스의 변형 모드 분석 (Layout Analysis of Automotive Brake Hose Using the Finite Element Method)

  • 한성렬
    • 한국기계가공학회지
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    • 제12권3호
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    • pp.96-101
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    • 2013
  • Automotive brake system is an essential element for the safety. The system is powered by the circulation of brake oil. A braker hose is used for the circulation of the oil in this system. Layout of the hose changes according to the steering and stress occur in the hose. A lot of the durability tests are performed in order to prevent serious problems such as hose bursting by the accumulation of the stress before setting an optimized hose layout on automobile. The test is conducted for the layout which is same such as set in automobile. In the test, brake hose layout shall exercise the same mode of thousands of times under the high temperature and periodic pressure condition and then the damage of the tested hose is inspected. This test, however, has a disadvantage of heavy consumption of time and money. In order to compensate for these drawbacks, the finite element method(FEM) study was performed to predict the changes in the layout of the brake hose. In this study, the FEM results and the test results were compared and the validity was verified. The radius of curvature of the FEM and test at the same positions were especially investigated for the validation. Also, this study will be used as the basis of research on the life prediction of brake hose.

PWM 제어 고속 온-오프 전자밸브에서 발생하는 압력맥동 저감 (Pressure Ripple Reduction in High Speed On-Off Solenoid Valves Driven by PWM Control)

  • 김도태;이상권
    • 유공압시스템학회논문집
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    • 제2권2호
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    • pp.8-13
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    • 2005
  • This paper investigates a fast, accurate and inexpensive hydraulic motor speed control system using high speed on-off solenoid valves. In order to retain the advantages of the two position valve and obtain better performance, the valves are operated by pulse width modulation(PWM) control. PWM signal is generated from a LabWIEW program in microcomputer in order to set up various duty ratio and frequency of carrier wave in PWM signal with varying system parameters. As the results of experiments, the speed control of a hydraulic motor was successfully implemented using on-off solenoid valves. In order to attenuate the pressure ripple and speed variation due to discontinuously controlled flow through the on-off valves, a resonator hose fabricated for automobile power steering system was connected between the valve and a hydraulic motor. From experimental results obtained in the hydraulic motor system with a resonator hose, it was ascertained that the resonator hose showed excellent performances in reducing pressure ripple and motor speed variation.

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소방대원들의 작업자세에 따른 족저압력 분석 (Analysis of Foot Pressure according to the Work Postures on Fire Fighters)

  • 손성민;노효련
    • 한국안전학회지
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    • 제28권1호
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    • pp.88-94
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    • 2013
  • The purpose of this study is to find out the difference of foot pressure according to the firefighter's work postures for providing the basic information to prevent Musculoskeletal disorders. This study was conducted by 9 male firefighters. Work postures were selected for rescuee handling, fire hose and hydraulic rescue equipment work postures. These were divided into 3 position, "High", "Middle" and the postures of taking out and letting down hydraulic rescue equipment were analyzed as starting point and end point respectively. Foot Pressure was used to analyze contact area, peak pressure, and maximum force in terms of work postures, and compared between fire hose and hydraulic rescue equipment work postures. The results of foot pressure are as follows. According to the results of rescuee handling work postures, one person handling posture showed wide contact area and foot pressure showed the highest at right foot. Accoridng to the (High), (Middle), (Low) postures of fire hose, the results didn't show the difference among the contact area, peak pressure and maximum force. As the results of hydraulic rescue equipment work postures, (Low) postures showed the highest in terms of the right foot of contact area, peak pressure and maximum force and (High) postures showed the highest in left foot. The increase of foot pressure lead to be inconvenience of low extremity and muscle fatigue for maintaining postural control cause pain. Thus, it is necessary to design insole-equipped working shoe for reduce the impulse and effect of foot during the rescuee handling work which standing out as foot pressure.

Dynamic PIV 기법을 이용한 커튼에어백 Vent Hole 고속유동 해석 (Dynamic PIV analysis of High-Speed Flow from Vent Holes of Fill-Hose in Curtain type Airbag)

  • 장영길;최용석;이상준
    • 한국가시화정보학회:학술대회논문집
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    • 한국가시화정보학회 2006년도 추계학술대회 논문집
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    • pp.17-20
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    • 2006
  • Passenger safety is fundamental factor in automobile. Among much equipment for passenger safety, the air bag system is the most fundamental and effective device. Beside of the front air bag system which installed on most of all automobiles, a curtain-type air bag is increasingly adapted in deluxe cars fur protecting passengers from the danger of side clash. Curtain type airbag system consists of inflator housing, fill hose, curtain airbag. Inflator housing is a main part of the curtain-type air bag system for supplying high-pressure gases to deploy the air bag-curtain. Fill hose is a passageway to carry the gases from inflator housing to each part of curtain airbag. Therefore, it is very important to design the vent holes of fill hose for good performance of airbag deployment. But, the flow information from vent holes of fill hose is very limited. In this study, we measured instantaneous velocity fields of a high-speed flow ejecting from the vent holes of fill hose using a dynamic PIV system. From the velocity Held data measured at a high frame-rate, we evaluated the variation of the mass flow rate with time. From the instantaneous velocity fields of flow ejecting from the vent holes in the initial stage, we can see a flow pattern of wavy motion and fluctuation. The flow ejecting from the vent holes was found to have very high velocity fluctuations and the maximum velocity was about 480m/s at 4-vent hole region. From the mass flow rate with time, the accumulated flow of 4-vent hole has occupied about 70% of total flow rate.

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고압호스 조립체의 가속수명시험에 관한 연구 (Study of the high pressure hose assemblies by accelerated life test)

  • 이기천;이용범
    • Journal of Advanced Marine Engineering and Technology
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    • 제37권8호
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    • pp.886-892
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    • 2013
  • 고압호스 조립체는 건설기계, 선박, 항공기, 산업기계, 공작기계 및 자동차 등의 각종 유압장치에 널리 유압배관으로 사용된다. 이는 유연성이 필요한 부분에 유체동력($P^*Q$)으로 전달해야 함으로서, 고장이 발생할 경우는 유압시스템 전체가 작동이 불가능함으로서 신뢰성이 매우 중요한 부품이다. 가속 수명 시험 데이터는 와이블분포 분석을 통해서 형상 모수를 추종 하였다. 본 시험연구에서는 실제 가속수명시험 조건의 충격압력과 반복 굽힘을 변화시켜 시험시간을 감소시켰다. 가속수명시험 모형은 GLL(generalized linear)모형을 사용하였으며, 충격압력과 반복 굽힘에 대한 가속지수는 각각 6.64와 4.46으로 확인되었다. 또한 시험 결과에 대한 분석결과 형상모수(${\beta}$)는 6.19이며, 실제 사용조건인 35 MPa과 굽힘 반경 R100 mm를 적용하였을 경우 척도모수(${\eta}$)는 $1.035{\times}108$사이클로 확인되었다.

고압 호스에서 굽힘의 각도가 압력 변화에 미치는 영향에 대한 수치해석적 연구 (Numerical Study on The Effect of Bending Angle on Pressure Change in High Pressure Hose)

  • 홍기배;김민석;유홍선
    • 한국산업융합학회 논문집
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    • 제25권1호
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    • pp.61-70
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    • 2022
  • Fire damage time in high-rise buildings and wildland fire increasing every year. The use of high-pressure fire pumps is required to effectively extinguish fires. Reflecting the curvature effect of the fire hose occurring at the actual fire fighting site, this study provides a database of pressure drop, discharge velocity and maximum discharge height through C FD numerical analysis and it can provide using standards for fire extinguishing. Two Reynolds numbers of 200000 and 400000 were numerically analyzed at 0° -180° bending with water of 25℃ as a working fluid in hoses with a diameter of 65mm, a length of 15m, and a radius of curvature of 130mm. Realizable k-ε turbulence model was used and standard wall function was used. The pressure drop increases as the bending angle increases, and the maximum value at 90° and then decreases. The increasing rate is greater than the decrease. The velocity of the secondary flow also decreases after having the maximum value at 90°. The decreasing rate is greater than the increase. The turbulent kinetic energy increases to 120° and decreases with the maximum value. Pressure drop, velocity of the secondary flow, and turbulence kinetic energy are measured larger in the second bending region than in the first bending region.

전투차량 냉각수 호스 분리현상 개선에 관한 연구 (A Study on the Improvement of the Separation Phenomenon of Coolant Hose in the Tracked Combat Vehicle)

  • 강태우;신헌용;류정민;박경철;김재규;이헌기
    • 한국기계가공학회지
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    • 제17권3호
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    • pp.59-64
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    • 2018
  • In general, tracked combat vehicles require excellent output performance of a power unit system to drive on special terrains and in extreme environmental conditions. However, high temperature and pressure are readily applied to the coolant hose in the power unit of the vehicles during high-speed driving under extreme road and weather conditions. These driving conditions can cause the separation phenomenon of the coolant hose in the power unit and consequentially engine overheating during driving. Therefore, a newly designed decompression device for the coolant hose has been proposed and manufactured to solve these problems in the present study. To validate of the newly proposed decompression device, the input and output pressures were measured under the before- and after-improvement conditions using experimental methods for different engine RPMs. In addition, the pre-heater temperature was measured under both conditions. From the experimental results, we expect that the current investigation can help to improve the driving performance of tracked combat vehicles.

오픈 블라스팅 로봇에서 관로내의 그리트 가압이송 특성 (Pressurized Pneumatic Grit Conveying Characteristics in Pipeline for Open Blasting Robot)

  • 김원배;양석원;이상범;김수호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1185-1189
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    • 2007
  • In this paper, to improve the efficiency of pressurized pneumatic grit conveying for ship block open blasting process. Pressurized pneumatic grit conveying is defined as the transportation of grit(abrasive) in a compressed air flow. Total Pressure loss in flexible hose for pneumatic conveying is sum of pressure losses due to gas and grit and needle type pressure transmitter for measured pressure loss. haracteristics of grit open blasting by pneumatic conveying were studied experimentally. Studies variables were blasting nozzle ID, length and ID of flexible hose, grit flow rate, flow rate and pressure of transport air. It was experimentally proved that optimal open blasting condition and cost effective operation regarding grit blasting, obtaining a high qulity surface preparation(Sa $2^{\frac{1}{2}}$).

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항공기용 연료호스의 빔 시일 피팅의 형상변화에 따른 접촉특성에 관한 연구 (A Study on Contact Characteristics by the Geometry Variation of Beam Seal Fitting of an Aircraft Fuel Hose)

  • 전준영;김병탁
    • 한국기계가공학회지
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    • 제12권6호
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    • pp.101-108
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    • 2013
  • An aircraft fuel hose is a kind of high pressure hose, and generally consists of a nipple, a socket, an inner tube, and a reinforcement layer to increase the tensile strength. Especially the nipple supports the other components in manufacturing stages such as the swaging or crimping processes however, the nipple also serves to prevent leakage in cases of hose engagement with a hydraulic system. To ensure the seal of the hose assembly, a beam seal fitting with metal-to-metal contact is usually adopted at the end of a nipple. Therefore, the geometry of the beam is an important parameter to be determined to make sure there is sufficient contact force. This study aims to investigate the effects of beam seal geometry on the contact force by changing the inclined angle and the thickness of the beam. The results reveal that the proper thickness and inclined angle of the beam seal are 0.45 mm and $8.5^{\circ}$, respectively.

초고압 시스템의 안전성 확보에 대한 연구 (A Study of Safety Acquirement for an Assessment of Ultra High Pressure System)

  • 이기천;김형의;김재훈
    • 한국안전학회지
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    • 제25권5호
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    • pp.7-14
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    • 2010
  • Ultra high pressure system, which can be generally increased over 1,000bar, needs to have sealing mechanism to protect leakage and selection of the materials used in the intensifier. Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions. Components need to be tested under 1.5 to 3 times of rated pressure to check the tolerance even though rated pressure range of these components are not ultra high pressure. So, the ultra high pressure system needs to be equiped to test components. In this study, safety assessments of ultra high pressure system which are using failure analysis of components, changing the types of the control system, and finite element analysis with static condition, are investigated.