• KEPCO Journal on Electric Power and Energy
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• 제7권1호
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• pp.129-135
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• 2021

Recently, additive manufacturing (AM) technology such as powder bed fusion (PBF) and directed energy deposition (DED) are actively attempted as consumers' needs for parts with complex shapes and expensive materials. In the present work, the effect of processing parameters on the mechanical properties of 316L stainless steel coupons fabricated by PBF and DED AM technology was investigated. Three major mechanical tests, including tension, impact, and fatigue, were performed on coupons extracted from the standard components at angles of 0, 45, 90 degrees for the build layers, and compared with those of investment casting and commercial wrought products. Austenitic 316L stainless steel additively manufactured have been well known to be generally stronger but highly vulnerable to impact and lack in elongation compared to casting and wrought materials. The process-induced pore density has been proved the most critical factor in determining the mechanical properties of AM-built metal parts. Therefore, it was strongly recommended to reduce those lack of fusion defects as much as possible by carefully control the energy density of the laser. For example, under the high energy density conditions, PBF-built parts showed 46% higher tensile strength but more than 75% lower impact strength than the wrought products. However, by optimizing the energy density of the laser of the metal AM system, it has been confirmed that it is possible to manufacture metal parts that can satisfy both strength and ductility, and thus it is expected to be actively applied in the field of electric power section soon.

• Steel and Composite Structures
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• 제38권1호
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• pp.87-102
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• 2021

To investigate the failure form, bending stiffness, and residual bearing capacity of monolithic composite beams with laminated slab throughout the fire process, fire tests of four monolithic composite beams with laminated slab were performed under constant load and temperature increase. Different factors such as post-pouring layer thickness, lap length of the prefabricated bottom slab, and stud spacing were considered in the fire test. The test results demonstrate that, under the same fire time and external load, the post-pouring layer thickness and stud spacing are important parameters that affect the fire resistance of monolithic composite beams with laminated slab. Similarly, the post-pouring layer thickness and stud spacing are the predominant factors affecting the bending stiffness of monolithic composite beams with laminated slab after fire exposure. The failure forms of monolithic composite beams with laminated slab after the fire are approximately the same as those at room temperature. In both cases, the beams underwent bending failure. However, after exposure to the high-temperature fire, cracks appeared earlier in the monolithic composite beams with laminated slab, and both the residual bearing capacity and bending stiffness were reduced by varying degrees. In this test, the bending bearing capacity and ductility of monolithic composite beams with laminated slab after fire exposure were reduced by 23.3% and 55.4%, respectively, compared with those tested at room temperature. Calculation methods for the residual bearing capacity and bending stiffness of monolithic composite beams with laminated slab in and after the fire are proposed, which demonstrated good accuracy.

• 한국구조물진단유지관리공학회 논문집
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• 제26권2호
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• pp.51-58
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• 2022

플랫 플레이트는 매우 경제적인 구조시스템으로서 고층건물과 아파트, 지하 주차장등에 널리 쓰인다. 하지만 기둥-슬래브 접합부가 뚫림전단에 취약하기 때문에 건물의 연쇄붕괴로 이어질 수 있는 단점이 있다. 이에 본 연구에서는 뚫림전단강도 증가, 연성능력 향상, 시공성면에서 뛰어난 나선형 철근 전단 보강재가 제안되었으며, 실험을 통해 나선형 철근 전단보강재의 강도를 평가하였다. 현행 기준은 전단보강된 슬래브-기둥 접합부의 뚫림전단강도를 정확하게 예측하지 못하고 있다. 그 이유는 전단보강재가 설치되는 슬래브의 두께가 얇을경우 정착길이가 확보되지 못하여 전단보강재가 항복강도에 이르기 전에 파괴가 일어나기 때문이다. 이에 본 연구에서는 유한요소해석 프로그램 LUSAS ver14.3을 이용하여 나선형 전단보강재의 보강성능에 영향을 미치는 변수를 분석하여 강도보정계수를 도출하였다. 또한 CEB-FIP 데이터뱅크에 수록된 실험체의 회귀분석을 통해 전단보강된 슬래브-기둥 접합부의 뚫림전단강도 산정식을 제안하였다.

• Composites Research
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• 제35권4호
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• pp.232-241
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• 2022

가소제는 가공성 및 연성과 같은 기계적 특성에 바람직한 영향을 미치기 위해 중합체에 첨가되는 화학 첨가제이다. 본 논문에서는 플라스틱 시장에서 전통적으로 사용되어온 프탈레이트 기반 가소제를 대체할 수 있는 친환경 가소제의 사용과 시장에 대해 탐구한다. 바이오 가소제는 주로 농산물, 부산물 및 폐기물을 포함하는 바이오 매스 소스에서 파생된다. 바이오 매스 공급원과 관계없이 이상적인 친환경 가소제는 무독성이며, 휘발·추출·이행 현상에 대한 저항성이 높고, 상용성과 혼화성이 좋으며, 경제적이어야 한다. 글로벌 바이오 가소제 시장은 2020년 13억 달러에서 2030년까지 21억 달러에 이를 것으로 전망되며, 2021년에서 2030년까지 5.31% CAGR로 성장할 것으로 예상된다.

• Steel and Composite Structures
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• 제47권2호
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• pp.269-287
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• 2023

The WGJ420 fire-resistant weathering (FRW) steel is developed and manufactured with standard yield strength of 420 MPa at room temperature, which is expected to significantly enhance the performance of steel structures with excellent fire and corrosion resistances, strong seismic capacity, high strength and ductility, good resilience and robustness. In this paper, the mechanical properties of FRW steel plates and buckling behavior of columns are investigated through tests at elevated temperatures. The stress-strain curves, mechanical properties of FRW steel such as modulus of elasticity, proof strength, tensile strength, as well as corresponding reduction factors are obtained and discussed. The recommended constitutive model based on the Ramberg-Osgood relationship, as well as the relevant formulas for mechanical properties are proposed, which provide fundamental mechanical parameters and references. A total of 12 FRW steel welded I-section columns with different slenderness ratios and buckling load ratios are tested under standard fire to understand the global buckling behavior in-depth. The influences of boundary conditions on the buckling failure modes as well as the critical temperatures are also investigated. In addition, the temperature distributions at different sections/locations of the columns are obtained. It is found that the buckling deformation curve can be divided into four stages: initial expansion stage, stable stage, compression stage and failure stage. The fire test results concluded that the residual buckling capacities of FRW steel columns are substantially higher than the conventional steel columns at elevated temperatures. Furthermore, the numerical results show good agreement with the fire test results in terms of the critical temperature and maximum axial elongation. Finally, the critical temperatures between the numerical results and various code/standard curves (GB 51249, Eurocode 3, AS 4100, BS 5950 and AISC) are compared and verified both in the buckling resistance domain and in the temperature domain. It is demonstrated that the FRW steel columns have sufficient safety redundancy for fire resistance when they are designed according to current codes or standards.

• 대한토목학회논문집
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• 제29권5A호
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• pp.503-510
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• 2009

본 연구의 목적은 LMC로 덧씌우기 또는 보수 된 형태의 RC 보의 정적 거동 특성을 파악하는데 있다. 따라서, LMC로 덧씌우기 및 보수된 RC 보를 상대습도 60%, 온도 $20^{\circ}C$의 조건에서 양생을 실시하여 제작하였으며, 제작된 시험체를 4점 휨 실험을 수행하여 균열양상, 파괴거동 및 극한강도 등의 거동을 고찰하였다. 실험결과 전단철근이 보강된 보수형태의 RC보의 경우 100%이상의 내하력을 회복하여 보수 효과가 뛰어난 것을 알 수 있었고, LMC로 압축부에 덧씌우기 된 시험체의 경우 덧씌우기 두께가 증가함에 따라 내하력이 크게 증진되었다. 그러나, 전단철근이 보강되지 않은 보수형태의 시험체와 인장부 덧씌우기된 시험체는 부착계면 파괴양상을 보여주어 보수 및 보강 효과가 거의 없는 것으로 나타났다. 또한 부착계면의 거동특성을 파악하기 위하여 전단흐름 개념을 도입하여 LMC로 압축 덧씌우기된 시험체를 대상으로 하중증가에 따른 전단흐름량을 계산하여 부착계면 특성을 수치적으로 나타내었다.

• Steel and Composite Structures
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• 제46권3호
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• pp.385-401
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• 2023

Steel is becoming increasingly popular due to its high strength, excellent ductility, great assembly performance, and recyclability. In reality, steel structures serving for a long time in atmospheric, industrial, and marine environments inevitably suffer from corrosion, which significantly decreases the durability and the service life with the exposure time. For the mechanical properties of corroded steel, experimental studies are mainly conducted. The existing numerical analyses only evaluate the mechanical properties based on corroded morphology at the isolated time-in-point, ignoring that this morphology varies continuously with corrosion time. To solve this problem, the relationships between pit depth expectation, standard deviation, and corrosion time are initially constructed based on a large amount of wet-dry cyclic accelerated test data. Successively, based on that, an in-situ pitting evolution method for evaluating the residual tensile strength of corroded steel is proposed. To verify the method, 20 repeated simulations of mass loss rates and mechanical properties are adopted against the test results. Then, numerical analyses are conducted on 135 models of corrosion pits with different aspect ratios and uneven corrosion degree on two corroded surfaces. Results show that the power function with exponents of 1.483 and 1.091 can well describe the increase in pit depth expectation and standard deviation with corrosion time, respectively. The effect of the commonly used pit aspect ratios of 0.10-0.25 on yield strength and ultimate strength is negligible. Besides, pit number ratio α equating to 0.6 is the critical value for the strength degradation. When α is less than 0.6, the pit number increases with α, accelerating the degradation of strength. Otherwise, the strength degradation is weakened. In addition, a power function model is adopted to characterize the degradation of yield strength and ultimate strength with corrosion time, which is revised by initial steel plate thickness.

• Earthquakes and Structures
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• 제24권2호
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• pp.81-90
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• 2023

The maximum drifts are important to the seismic evaluation of steel buildings and connections, but the information can hardly be obtained from the post-earthquake field investigation. This research studies the feasibility of using the loss rate of bolt pretension as an earthquake damage predictor. Full-scale tests were made on four steel connections using bolted-web-welded-flange details. One connection was unreinforced (UN), another was reinforced with double shear plates (DS), and the other two used reduced beam sections (RBS). The preinstalled strain gauges were used to control the pretensions and monitor the losses of the high-strength bolts. The results showed that the loss rate of bolt pretension was highly related to the damage of the connections. The pretensions lost up to 10% in all the connections at the yield drifts of 0.5% to 1%. After yielding of the connections, the pretensions lost significantly until fracture occurred. The UN and DS connections failed with a maximum drift of 4 %, and the two RBS connections showed better ductility and failed with a maximum drift of 6%. Under the far-field-type loading protocol, the loss rate grew to 60%. On the contrary, the rate for the specimen under near-fault-type loading protocol was about 40%. The loss rate of bolt pretension is therefore recommended to use as an earthquake damage predictor. Additionally, the 10% and 40% loss rates are recommended to predict the limit states of connection yielding and maximum strength, respectively, and to define the performance levels of serviceability and life-safety for the buildings.

• Earthquakes and Structures
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• 제25권1호
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• pp.1-13
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• 2023

Reinforced concrete (RC) moment frames are used as lateral seismic load resisting systems in mid- and high-rise buildings in different regions of the world. Based on the seismic design provisions and construction details presented in design codes, RC frames with different levels of ductility (ordinary, intermediate, and special) can be designed and constructed. In Iran, there are RC buildings with various uses which have been constructed based on different editions of design codes. The seismic performance of RC structures (particularly moment frames) in real seismic events is of great importance. In this paper, the observations made on damaged RC moment frames after the destructive Sarpol-e Zahab earthquake with a moment magnitude of 7.3 are reported. Different levels of damage from the development of cracks in the structural and non-structural elements to the total collapse of buildings were observed. Furthermore, undesirable failure modes which are not expected in ductile seismic-resistant buildings were frequently observed in the damaged buildings. The RC moment frames built based on the previous editions of the design codes showed partial or total collapse in this seismic event. The extensive destruction of RC moment frames compared with the other structural systems (such as braced steel frames and confined masonry buildings) was attributed not only to the deficiencies in the construction practice of these buildings but also to the design procedure. In addition, the failure and collapse of masonry infills in RC moment frames were frequent modes of failure in this seismic event. In this paper, the main reasons related to design practice which led to extensive damage in the RC moment frames and their collapse are addressed.

• Geomechanics and Engineering
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• 제36권3호
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• pp.303-316
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• 2024

Seismic records are composed of mainshock and a series of aftershocks which often result in the incremental damage to underground structures and bring great challenges to the rescue of post-disaster and the repair of post-earthquake. In this paper, the repetition method was used to construct the mainshock-aftershocks sequence which was used as the input ground motion for the analysis of dynamic time history. Based on the Daikai station, the two-dimensional finite element model of soil-station was established to explore the failure process of station under different seismic precautionary intensities, and the concept of incremental damage of station was introduced to quantitatively analyze the damage condition of structure under the action of mainshock and two aftershocks. An arc rubber bearing was proposed for the shock absorption. With the arc rubber bearing, the mode of the traditional column end connection was changed from "fixed connection" to "hinged joint", and the ductility of the structure was significantly improved. The results show that the damage condition of the subway station is closely related to the magnitude of the mainshock. When the magnitude of the mainshock is low, the incremental damage to the structure caused by the subsequent aftershocks is little. When the magnitude of the mainshock is high, the subsequent aftershocks will cause serious incremental damage to the structure, and may even lead to the collapse of the station. The arc rubber bearing can reduce the damage to the station. The results can offer a reference for the seismic design of subway stations under the action of mainshock-aftershocks.