• 한국재료학회지
• /
• 제27권7호
• /
• pp.369-373
• /
• 2017

Unidirectionally solidified TiAl alloys were prepared by optically-heated floating zone method at growth rates of 10 to 70 mm/h in flowing argon. The microstructures and tensile properties of these crystal bars were found to depend strongly on the growth rate and alloy composition. TiAl alloys with composition of 47 and 50 at.%Al grown under the condition of 10 mm/h showed $Ti_3Al({\alpha}_2)/TiAl({\gamma})$ layer structures similar to single crystals. As the growth rate increased, the alloys with 47 and 50 at.%Al compositions showed columnar-grain structures. However, the alloys fabricated under the condition of 10 mm/h had a layered structure, but the alloy with increased growth rate consisted of ${\gamma}$ single phase grains. The alloy with a 53 at.%Al composition showed a ${\gamma}$ single phase regardless of the growth rate. Room-temperature tensile tests of these alloys revealed that the columnar-grained material consisting of the layered structure showed a tensile ductility of larger than 4 % and relatively high strength. The high strength is caused by stress concentration at the grain boundaries; this enhances the secondary slip or deformation twinning across the layered structure in the vicinity of the grain boundaries, resulting in the appreciable ductility.

• Corrosion Science and Technology
• /
• 제13권5호
• /
• pp.178-185
• /
• 2014

Alloy 617 is considered as a candidate Ni-based superalloy for the intermediate heat exchanger (IHX) of a very high-temperature gas reactor (VHTR) because of its good creep strength and corrosion resistance at high temperatures. Helium is used as a coolant in a VHTR owing to its high thermal conductivity, inertness, and low neutron absorption. However, helium inevitably includes impurities that create an imbalance in the surface reactivity at the interface of the coolant and the exposed materials. As the Alloy 617 has been exposed to high temperatures at $950^{\circ}C$ in the impure helium environment of a VHTR, the degradation of material is accelerated and mechanical properties decreased. The high-temperature strength, creep, and corrosion properties of the structural material for an IHX are highly important to maintain the integrity in a harsh environment for a 60 year period. Therefore, an alloy superior to alloy 617 should be developed. In this study, the mechanical and high-temperature corrosion properties for Ni-Cr alloys fabricated in the laboratory were evaluated as a function of the grain boundary strengthening and alloying elements. The ductility increased and decreased by increasing the amount of Mo and Cr, respectively. Surface oxide was detached during the corrosion test, when Al was not added to alloy. However the alloy with Al showed improved oxide adhesive property without significant degradation and mechanical property. Aluminum seems to act as an anti-corrosive role in the Ni-based alloy.

• Steel and Composite Structures
• /
• 제17권1호
• /
• pp.105-121
• /
• 2014

A fundamental limitation of steel structures is the decrease in their load-bearing capacity at high temperatures in fire situations such that structural members may require some additional treatment for fire resistance. In this regard, this paper evaluates the structural stability of fire-resistant steel, introduced in the late 1999s, through tensile coupon tests and proposes some experimental equations for the yield stress, the elastic modulus, and specific heat. The surface temperature, deflection, and maximum stress of fire-resistant steel H-section columns were calculated using their own mechanical and thermal properties. According to a comparison of mechanical properties between fire-resistant steel and Eurocode 3, the former outperformed the latter, and based on a comparison of structural performance between fire-resistant steel and ordinary structural steel of equivalent mechanical properties at room temperature, the former had greater structural stability than the latter through $900^{\circ}C$.

• Metals and materials international
• /
• 제24권6호
• /
• pp.1202-1212
• /
• 2018

The effects of Nickle (Ni) addition on bainitic transformation and property of ultrahigh strength bainitic steels are investigated by three austempering processes. The results indicate that Ni addition hinders the isothermal bainite transformation kinetics, and decreases the volume fraction of bainite due to the decrease of chemical driving force for nucleation and growth of bainite transformation. Moreover, the product of tensile strength and total elongation (PSE) of high carbon bainitic steels decreases with Ni addition at higher austempering temperatures (220 and $250^{\circ}C$), while it shows no significant difference at lower austempering temperature ($200^{\circ}C$). For the same steel (Ni-free or Ni-added steel), the amounts of bainite and RA firstly increase and then decrease with the increase of the austempering temperature, resulting in the highest PSE in the sample austempered at temperature of $220^{\circ}C$. In addition, the effects of austempering time on bainite amount and property of high carbon bainitic steels are also analyzed. It indicates that in a given transformation time range of 30 h, more volume of bainite and better mechanical property in high carbon bainitic steels can be obtained by increasing the isothermal transformation time.

• 대한기계학회논문집A
• /
• 제38권12호
• /
• pp.1415-1420
• /
• 2014

소듐냉각고속로(Sodium-cooled Fast Reactor, SFR)의 증기 Rankine 싸이클 발전시스템을 높은 열효율과 안전성을 가지는 초임계 이산화탄소(Supercritical carbon dioxide, $S-CO_2$) Brayton 싸이클로 대체하는 방안이 고려되고 있다. 다양한 오스테나이트계 합금이 고온 $S-CO_2$ 환경 열교환시스템 구조재료로 제시되고 있다. 구조재료는 장시간 고온 $S-CO_2$ 환경에 노출됨에 따라 미세구조에 변화가 일어나고, 나아가 기계적 특성의 저하가 발생할 수 있다. 본 연구에서는 오스테니틱 스테인리스강들과 Alloy 800HT를 고온 $S-CO_2$ 환경에 노출시키고, 그에 따른 부식특성 및 인장특성을 평가하였다. 그 결과 $650^{\circ}C$, 250시간 노출 후 316H SS와 800HT에서 큰 연신율 감소를 보였다. $S-CO_2$ 환경이 인장특성 변화에 미치는 영향을 표면 산화막 및 탄화거동을 통해 분석한 결과, 316H 와 800H 의 거동이 큰 차이를 보였다.

• 한국산학기술학회논문지
• /
• 제20권11호
• /
• pp.217-223
• /
• 2019

복합 형상 부품 제작 및 제작 공정의 일체화 장점으로 3D 프린팅 기술의 적용 분야가 확대되고 있으며, 지속적인 연구 개발에 의해 다양한 기술방안들이 등장하고 있다. 대표적인 기술로는 파우더 형태의 소재 위에 레이저를 조사함으로써 원하는 영역을 소결 및 적층 제작하는 방식의 SLS 기술이 있으며, 고성능의 엔지니어링 플라스틱을 활용하여 실제 사용할 수 있는 부품을 제작하는 사례가 늘어나고 있다. 본 연구에서는 활용도가 높은 고분자 소재인 폴리아미드 12 소재 및 글라스 비드가 보강된 폴리아미드 12 소재를 대상으로 인장시편을 제작하여 시편 제작 방향 및 인장 시험 온도에 따른 특성 결과를 비교 분석하였다. 시편 제작방향은 작업 평면 기준으로 0°, 45°, 90° 로 구분하였으며, 인장시험온도는 -25℃, 25℃, 60℃로 조건을 구분하였다. 시험 결과로부터 제작 방향이 90°에 가까울수록 두 소재 모두 탄성률의 미세한 감소를 보였으며, 인장강도는 PA12보다 글라스 비드 보강 PA12가 제작방향에 대한 의존성을 명확하게 보였다. 또한 시험 온도 증가에 따라 탄성률 및 인장강도의 저하를 확인할 수 있었다.

• 한국주조공학회지
• /
• 제18권4호
• /
• pp.364-372
• /
• 1998

Effects of Si and Ca additions on the mechanical properties of AM60 based Mg alloys have been investigated. Hardness of the AM60 based Mg alloys reached a maximum value after aging for approximately 33 hours but the amount of hardness increase was negligible. The poor age hardening response of the alloys was due to low Al content, which implies that Al content must be >6 wt.% to observe age hardening effect. The tensile and yield strength increased with increasing Al, Si, and Ca content but elongation decreased with increasing Al and Si content. The best mechanical properties obtained in AM 40-2.5Si-0.2Ca alloy after T4 heat treatment were as follows; tensile strength 193.4 MPa, yield strength 79.2 MPa, and elongation 11.2%. High temperature property obtained from creep test was also improved by introducing $Mg_2Si$ which has high hardness, high melting temperature and low thermal expansion coefficient.

• 소성∙가공
• /
• 제27권6호
• /
• pp.370-378
• /
• 2018

Cold forging, carried out at room temperature, leads to high dimensional accuracy and excellent surface integrity as compared to other forging methods such as warm and hot forgings. In the cold forging process, WC-Co (Tungsten Carbide-Cobalt) alloy is the mainly used material as a core dies because of its superior hardness and strength as compared to other structural materials. For cold forging, die life is the most significant factor because it is directly related to the manufacturing cost due to periodic die replacement in mass production. To investigate die life of WC-Co alloy for cold forging, mechanical properties such as strength and fatigue are essentially necessary. Generally, uniaxial tensile test and fatigue test are the most efficient and simplest testing method. However, uniaxial tension is not efficiently application to WC-Co alloy because of its sensitivity to alignment of the specimen due to its brittleness and difficulty in thread machining. In this study, shape of specimen, tools, and testing methods, which are appropriate for uniaxial tensile test for WC-Co alloy, are proposed. The test results such as Young's modulus, tensile strength and stress-strain curves are compared to those in previous literature to validate the proposed testing methods. Based on the validation of test results it was concluded that the newly developed testing method is applicable to other cemented carbides like Titanium carbides with high strength and brittleness, and also can be utilized to carry out fatigue tests for further investigation on die life of cold forging.

• 소성∙가공
• /
• 제30권3호
• /
• pp.134-141
• /
• 2021

In order to improve excessive spring-back behavior as a result of the roll forming process using ultra high strength steel (UHSS) sheet, local softening in region of a partial area expected to be deformed on an initial blank is considered in this study. With SPFC1470 UHSS sheet with initial blank thickness of 1.20mm, the local softening is performed with the following conditions: temperatures of 500℃, 550℃, 600℃ and 650℃, and holding time of 20s, 40s, 80s and 160s. Mechanical properties, such as yield stress and tensile strength, as well as elongation, are evaluated through uniaxial tensile tests, while the microstructural characteristics as a result of local softening are also investigated using the heat-treated specimens. As a result, it is shown that the spring-back behavior of the roll-formed prototype was reduced about by 78.9%, when the local softening at about 500℃ was performed for 160s considering the practical manufacturing condition.

• 한국재료학회지
• /
• 제14권1호
• /
• pp.13-18
• /
• 2004

Titanium alloys are the one of promising candidate materials for medium high temperature parts in the aircraft, automobile, petrochemistry and electrochemistry because of their high strength with low density in medium high temperature. In this study, the effects of aging and heat treatments on the mechanical properties of Ti-15-3 alloy in medium high temperature, which was $400^{\circ}C$, were studied. Solid solution treatment was performed at $8000^{\circ}C$ of $\beta$ phase region for 1 h and the alloy was quenched in water. The alloy was aged at $5000^{\circ}C$ of $\alpha$ and $\beta$ two-phase region for 1, 2, 4, 8, ... and 100 h to increase the mechanical property. The $\beta$ single phase was observed at all parts of specimens in Ti-15-3 alloy after ST. As the aging at $500^{\circ}C$, fine precipitates of a phase was generated from matrix of $\beta$ phase and the microstructure was consisted of weaving structure such as Widmanstiitten a phase. The most suitable aging time is 24h in$ 400^{\circ}C$. At this time, strength is 1164 MPa and elongation is about 12%. In room temperature, elongation of Ti-15-3 alloy aged at $500^{\circ}C$ for 16 h is poor (=3%) in spite of high tensile strength (1458 MPa).