• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1994.10a
• /
• pp.163-168
• /
• 1994

Zinc coated steel sheets have been widely used in automotive industry. High power laser welding has been used as an excellent welding means for thin sheets. The welding residual stress, which was brought in laser welding, causes making weak the mechanical strength. The purpose of this study is to get the residual stress distribution in various laser welding condition by FEM and verify the results by X-Ray diffraction. Welding residual stresses have been calculated by thermal elasto-plastic analysis using finite element method. Form the results, it can be known that the laser welding condition affects to distribution of the residual stress.

• Journal of the Korean institute of surface engineering
• /
• v.45 no.5
• /
• pp.212-217
• /
• 2012

High strength steel sheets used for automobile outer-panels have been intensively studied for developing a lightweight automobile under a strong pressure of the requirements for enhancing the mileage and energy saving in production of automobile parts. It is known that high strength steels are susceptible to hydrogen embrittlement, The susceptibility to hydrogen embrittlement increases with increasing its strength. However, the effect of hydrogen on the fracture behavior of high strength steels, though investigated extensively, has not been fully understood. In this paper, hydrogen was charged with 590DP steels by electrochemical method and its content was measured by hydrogen determinator with the different charging conditions. It was shown that the SP energy and maximum load decreased with increasing charging time. The results of SEM-fractography investigation for the hydrogen contained samples showed that a small portion of dimples on cleavage-fractured surface were observed and the size of the dimples were decreased with increasing hydrogen charging time.

• Journal of the Korean Society for Heat Treatment
• /
• v.16 no.4
• /
• pp.205-210
• /
• 2003

Various types of high strength steel sheets were usually used for improving the automobile safety and fuel efficiency by reducing the vehicle weight. The present study aimed to develop the TRIP (transformation induced plasticity) aided high-strength low carbon steel sheets by using a reverse transformation process. The 0.1C-4~8Mn steels were reverse-transformed by slow heating to intercritical temperature region and then furnace cooled to the room temperature. Granular type retained austenite was observed in 4Mn steel and lath type retained austenite was also observed in 6~8Mn steel. The results show that the 6Mn steel under reverse transformed at $625^{\circ}C$ for 6 hrs has maximum elongation up to 39%. The optimum strength-elongation combination was 3,888 ($kg/mm^2{\times}%$) when the 8Mn steel was reverse transformed at $625^{\circ}C$ for 12 h.

• Proceedings of the Materials Research Society of Korea Conference
• /
• 2010.05a
• /
• pp.40.1-40.1
• /
• 2010

Recently high strength steel sheets with high formability for automotive parts have been being developed to meet the demands for passenger safety and weight reduction of car body. Among these high strength steels, dual-phase steels are regarded as one of the attractive steels due to their excellent mechanical properties including high strength and ductility. However, to be successfully applied to automotive parts they should be corrosion resistant enough to satisfy the required quality of car maker. This also requires their feasibility for galvannealed production including hot dip galvanizability. In this study has been placed on understanding the effects of heat-treatment(austenizing and isothermal treatment) on the microstructures and mechanical properties of a 0.06C-0.03Si-2.0Mn high strength steel for cold forming. The microstructure and phase distribution were examined with eth aids of SEM, EBSD, TEM etc.. Through the study the production of 590MPa grade DP GA steels with good formability and galvaniability were shown to be possible.

• Laser Solutions
• /
• v.10 no.4
• /
• pp.7-12
• /
• 2007

The aluminized steel sheet exhibits excellent resistance to oxidation and corrosion, and can substitute for stainless steel or heat-resisting steel in some situations. Furthermore it has wide applications, owing to its low cost and excellent performance, in the petrochemical industry, electric power, other energy conversion system, etc. and has attracted the attention of many investigators. Laser welding is a remarkably advantageous method for welding of thin sheets and surface-treated steel sheets since the method requires less heat input, and it is suitable for high-speed welding. In this study, thus, the laser weldability of aluminized steel sheet was investigated. As the result from the study, there is an Al-rich zone in a welded part which has decreased the welding strength due to the intermetallic compounds in the Al-rich zone.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2004.10a
• /
• pp.1483-1486
• /
• 2004

Purpose of this paper is to accummulate database of automotive steel sheet from mild steel to high strength steel in cold rolled steel sheets. Physical properties, mainly mechanical properties, of steel sheet are tested and all data are arranged to one sheet. Methods of test are composed of FLD, tensile strength test, chemical composition, surface roughness and product conditions. Finally this database will be helpful to automotive body designers and die designers to design automotive body parts and tools in a material point of view.

• Proceedings of the KSME Conference
• /
• 2004.11a
• /
• pp.314-318
• /
• 2004

This research is conducted to investigate weldability characteristics with various welding conditions on the 4 lap spot welded joint of structural steel sheets in automobile. The relationship between the tensile-shear strength and the indentation depth has been investigated to evaluate the weldability and the optimum welding conditions. The welding current and the welding time have a greatly affect to the tensile-shear strength compared to the electrode force. It was found that the indentation depth has a relatively close relationship with the expulsion occurrence. The optimum welding conditions were proposed for the 4 lap spot welded joint.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.38 no.7
• /
• pp.735-742
• /
• 2014

A self-piercing rivet (SPR) is a mechanical component for joining dissimilar material sheets such as those of aluminum alloy and steel. Unlike conventional rivets, the SPR directly pierces sheets without the need for drilling them beforehand. However, the regular SPR can undergo buckling when it pierces a high-strength steel sheet, warranting the design of a helical SPR. In this study, the joining and forging processes using the helical SPR were simulated using the commercial FEM code, DEFORM-3D. High-tensile-strength steel sheets of different strengths were joined with aluminum alloy sheets using the designed helical SPR. The simulation results were found to agree with the experimental results, validating the optimal design of a helical SPR that can pierce high-strength steel sheets.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2009.05a
• /
• pp.302-305
• /
• 2009

This paper examines the effect of nitride formation on formability for Cu bearing high strength extra low carbon (ELC) steel sheets. For this purpose, we have investigated the effect of addition of aluminium (Al) and boron (B) on texture and precipitation behavior of the ELC steel during continuous annealing. Mechanical properties and microstructures of the ELC steel sheets were analyzed as well using uni-axial tensile test, electron back-scattered diffraction (EBSD) technique and transmission electron microscopy (TEM) following pilot rolling and continuous annealing. It has been found that the addition of Al and B increases the precipitation of AlN and BN. What is more, the scavange of solute nitrogen is effective in increasing the formability of the ELC steels. In addition, the Al and B addition improves the aging property of the ELC steel.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2009.10a
• /
• pp.250-253
• /
• 2009

In this study, the friction test was performed to find friction characteristics of advanced high strength steel (AHSS) sheets and the multiple regression method was employed to obtain friction models. The friction coefficients associated with the lubricant viscosity, drawing speed, and blank holding pressure are measured. Differently from GA steel sheets, the effects of the lubricant viscosity and pulling speed are a little, which are explained by a theory of adhesion and wear as well as a deformation of friction surface. In addition, the effects of friction parameters are numerically represented by friction regression models.