• Journal of Welding and Joining
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• v.3 no.1
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• pp.11-21
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• 1985

The line heating is a thermoplastic working technique which is used in bending work of steel plate and in correcting the distortion of welded structure. This method is considerably effective when the water-cooling is followed. In this study, an investigation was accomplished to find the effects on the change of material properties when the line heating was applied on the high tensile steel plate of 50kg/mm^2$ grade. Some steel plates were heated to various temperatures and then cooled with water or in the air. In this study, the author measured the angular distortion continuously during line heating to find out the relation between the bending efficiency and heating or water-cooling temperature. Furthermore, its material properties were examined by the V-notch Charpy impact test, the microscope observation and the Vickers hardness test. As results, the followings were clarified. (1) The amount of angular distortion increases as the heating temperature or the water-cooling temperature rises. (2) When the steel plate is heated between 700.deg. C and 900.deg. C, and then is water-cooled over 700.deg. C, some brittle structure is observed. But if the temperature of water-cooling is below 700.deg. C, no brittle one is found. (3) When the steel plate is heated over 800.deg. C and is cooled in the air, there is no unfavrable effect.

• Laser Solutions
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• v.13 no.4
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• pp.1-6
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• 2010

Recently the use of ultra high strength steels (UHSS) in structural and safety component is rapidly increasing in the automotive industry. For example, 1.5GPa grade hot stamping with die-quenching of boron steel 22MnB5 could apply crash-resistant parts such as bumpers and pillars. The development of laser welding process of hot stamping steels, fundamental bead-on-plate welding and lap joint welding test were carried out using 3kW Nd:YAG laser. Local hardening & HAZ softening occurred in hot stamping steel as a result of metallurgical change caused by the welding heat input in the Nd:YAG laser welding process. The size of soft zones in the hot stamping steel was related to the welding heat input, being smaller at high speeds which generated a smaller heat input. Also in the case of lap joint design structure, same welded characteristics were shown. The HAZ softening degree was controlled to ensure the joint strength.

• Journal of Welding and Joining
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• v.7 no.3
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• pp.44-54
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• 1989

This study was undertaken to evaluate the allowable welding heat input range for high strength steels manufactured by various processes and to compare the weldability of TMCP steel for high heat input welding with that of conventional Ti-added normalized steel. The allowable welding heat input ranges for conventional 50kg/$mm^2$ steel to guarantee D or E grade of ship structural steel were below 150 and 80kJ/cm respectively. Such a limit in welding heat input was closely related with the formation of undesirable microstructures, such as grain boundary ferrite and ferrite side plate in the coarse grain HAZ. In case of 60 and 80kg/$mm^2$ quenched and tempered steels, for securing toughness in weldments over toughness requirements for base metal, each welding heat input had to be restricted below 60 and 40kJ/cm, that was mainly due to coarsened polygonal ferrite in weld metal and lower temperature transformation products in coarse grain HAZ. The TMCP steel could be appropriate as a grade E ship hull steel up to 200kJ/cm, but the Ti-added normalized steel could be applied only below 130kJ/cm under the same rule. This difference was partly owing to whether uniform and fine intragranular ferrite microstructure was well developed in HAZ or not.

• Journal of Korean Society of Steel Construction
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• v.10 no.4 s.37
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• pp.731-740
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• 1998

Orthogonally stiffened steel plates are used for orthotropic steel decks of long-span bridges because of high degree of flexural and torsional resistances and good load-distribution behavior. An analytic study is presented for evaluating the buckling strength of orthogonally stiffened plates subjected to uniaxial compression. By using the plate theory, the buckling stress under overall and partial buckling modes, is derived. Parametric studies are performed to show the effects of the stiffness and the number of transverse and longitudinal ribs on the buckling strength. The results show quantitatively strong influence of stiffness and spacing of longitudinal and transverse ribs.

• Journal of Korean Society of Steel Construction
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• v.27 no.2
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• pp.251-260
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• 2015

The end plate connection is applied to beam-column moment connections in various forms. Such end plate connection displays changes in the behavioral characteristics, strength and stiffness, and energy dissipation capacity based on the thickness and length of the end plate, the number and diameter of the high strength bolt, the gauge distance of the high strength bolt, prying action force of the high strength bolt, and dimensions and length of the welds. Accordingly, this study has apprehended the axial tensile stiffness and prying action force of the high strength bolt connected on the tensile side based on the difference in thickness of the end plate, and was conducted to propose an analysis model for the prediction of such variables that affect the operating properties of the end plate. To achieve this, this study has conducted a three-dimensional non-linear finite-element analysis of the unstiffened expanding end plate connection by selecting only the thickness of the end plate as the variable.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.6
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• pp.126-136
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• 2018

A steel-plate concrete composite beam is composed of a steel plate, concrete and shear connector to combine inhomogeneous two materials. The steel plate is assembled by welding an existing composite beam. In this study, new steel-plate concrete composite beam, called a SPC Beam, was developed to reduce the shear connector and improve the workability. The SPC Beam was composed of folding steel plates and concrete, without a shear connector. The folding steel plate was assembled using high strength bolt instead of welding. To improve the workability in field construction, a hat-shaped Cap was attached to the junction with a slab. Monotonic load testing under two points was conducted under displacement control mode. The flexural strength of the specimen for positive moment and negative moment was calculated using the plastic stress distribution method. The test results showed that the flexural strength of the new SPC Beam had 80% of the strength of a complete composite beam. In addition, increasing the composite ratio was possible through clearance controls of the cap. In this study, the performance of the SPC Beam was verified through additional experiments and analyses with the cross-sectional shape and cap as variables, because the representative shape in the positive negative moment region is targeted.

• Journal of Korean Association for Spatial Structures
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• v.20 no.1
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• pp.87-94
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• 2020

A corrugated steel plate wall (CSPW) system is advantageous to secure the strength and stiffness required for lateral force resistance because of its high out-of-plane stability. It can also stably dissipate large amounts of energy even after peak strength. In this paper, a preliminary study has been carried out to use the CSPW system in the seismic retrofit of existing reinforced concrete (RC) moment frame buildings. The seismic performance for an example building was evaluated, and then a step-by-step retrofit design procedure for the CSPW was proposed. An equivalent analytical model of the CSPW was also introduced for a practical analysis of the retrofitted building, and the strengthening effect was finally evaluated based on the results of nonlinear analysis.

• Steel and Composite Structures
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• v.19 no.2
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• pp.277-292
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• 2015

Previous research has shown that steel plate shear walls (SPSWs) are efficient lateral force-resisting systems against both wind and seismic loads. A properly designed SPSW can have high initial stiffness, strength, and energy absorption capacity as well as superior ductility. SPSWs have been commonly designed with unstiffened and stiffened infill plates based on economical and performance considerations. Recent introduction and application of corrugated plates with advantageous structural features has motivated the researchers to consider the employment of such elements in stiffened SPSWs with the aim of lowering the high construction cost of such high-performing systems. On this basis, this paper presents results from a numerical investigation of the hysteretic performance of SPSWs with trapezoidally corrugated infill plates. Finite element cyclic analyses are conducted on a series of flat- and corrugated-web SPSWs to examine the effects of web-plate thickness, corrugation angle, and number of corrugation half-waves on the hysteretic performance of such structural systems. Results of the parametric studies are indicative of effectiveness of increasing of the three aforementioned web-plate geometrical and corrugation parameters in improving the cyclic response and energy absorption capacity of SPSWs with trapezoidally corrugated infill plates. Increasing of the web-plate thickness and number of corrugation half-waves are found to be the most and the least effective in adjusting the hysteretic performance of such promising lateral force-resisting systems, respectively. Findings of this study also show that optimal selection of the web-plate thickness, corrugation angle, and number of corrugation half-waves along with proper design of the boundary frame members can result in high stiffness, strength, and cyclic performances of such corrugated-web SPSWs.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.5
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• pp.31-38
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• 2016

This study proposes an optimal design for a robotic welding system for a high-strength steel armor plate. In order to identify the welding defect parameters, we analyzed the 4M (man, machine, materials, method) characteristics diagram, as well as a cause and effect matrix, to improve the productivity and quality of welding defects. From these analyses, we designed optimal welding conditions and carried out welding tests -- such as mechanical testing and macro structure tests - with positive results. We determined that it was possible to obtain a quality similar to manual welding with our robotic welding system. In the future, we expect that the system will be used as inspiration for future welding system designs.

• Structural Engineering and Mechanics
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• v.51 no.6
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• pp.1017-1036
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• 2014

Steel tubes have an efficient shape with large second moment of inertia relative to their light weight. One of the main problems of these members is their low buckling resistance caused from having thin walls. In this study, steel foams with high strength over weight ratio is used to fill the steel tube to beneficially modify the response of steel tubes. The linear eigenvalue and plastic collapse FE analysis is done on steel foam filled tube under pure compression and three point bending simulation. It is shown that steel foam improves the maximum strength and the ability of energy absorption of the steel tubes significantly. Different configurations with different volume of steel foam and composite behavior is investigated. It is demonstrated that there are some optimum configurations with more efficient behavior. If composite action between steel foam and steel increases, the strength of the element will improve, in a way that, the failure mode change from local buckling to yielding.