• 제목/요약/키워드: High speed steel

검색결과 783건 처리시간 0.031초

고경도 금형강(SKD61)의 고속가공에서 절삭조건 변화에 따른 가공성 평가 (Evaluation of machining characteristics according to cutting condition of hardened steel in high speed machining)

  • 김득현;강명창;이득우;김정석;김광호
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 춘계학술대회 논문집
    • /
    • pp.878-881
    • /
    • 2000
  • Recently high speed machining is being studied actively to reduce machining time and to improve machining precision. To perform efficient high speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force, tool wear and surface roughness. In this study. the cutting force and tool wear and surface roughness are investigated in case of various cutting conditions for hardened die steel.

  • PDF

열처리 금형강의 볼엔드밀 고속가공 (High Speed Ball End Milling of Hardened Mold Steel)

  • 양진석;허영무
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.1418-1423
    • /
    • 2004
  • High speed machining experiment on the heat-treated mold steel(STAVAX and CALMAX of hardness HRc 53) is carried using TiAlN coated ball endmill. Tool life and wear characteristics under the various machining parameters and cooling methods are investigated. Effect of cooling method on life and wear of the tool was compared. For most cases, tool life was not determined by the amount of wear but by th chipping on the cutting edge. It is found that tool manufacturer's cutting parameters generally agrees with the results of this experiment.

  • PDF

Ti과 Nb에 의한 HSS 작업롤재의 미세조직 제어 (Microstructural Control of High Speed Steel Roll Material with Titanium and Niobium)

  • 김진수;김동규;최진원;이희춘
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
    • /
    • pp.262-271
    • /
    • 1999
  • This work was intended to modify the solidification structure of high speed steel roll material for hot strip mill, by the introduction of alloying elements designed to form primary carbide dispersions via melt treatment procedure. Solidification structure was modified by the melt treatment with titanium and distribution. This modifying effect could be attributed to the fact that the nuclie formed at high temperature upon inoculation induce the formation of fine equiaxed grain and primary carbide during solification, which is also likely to be responsible for the fact that TiC acts as effective nuclie for primary VC solidification.

  • PDF

분말고속도공구강의 마찰마모특성에 미치는 Co의 영향 (The Effects of Cobalt on Wear and Friction Characteristics of High Speed Steel by Powder Metallurgy)

  • 이한영;배종수;김용진
    • Tribology and Lubricants
    • /
    • 제15권2호
    • /
    • pp.156-163
    • /
    • 1999
  • The mechanical characteristics of the high speed steel by Powder metallurgy Process (PM-HSS) has been reported to improve with several alloying constituents, such as high carbon, vanadium and cobalt. In this paper, sliding wear test has been conducted using a pin-on-disc machine for three PM-HSS which contains 0%, 5% and 12% cobalt respectively, in order to evaluate the effect of cobalt on wear properties of PM-HSS. The results of this study showed that the wear resistance of PM-HSS has been increased by the addition of cobalt on the range of experimental friction velocities. When compared with the effect of addition of cobalt, the wear resistance of PM-HSS with 5% cobalt has been found to be superior to that of PM-HSS with 12% cobalt.

Impact 구동 방식 압전 엑츄에이터의 마찰재 특성 (Properties of friction material for impact driven piezoelectric actuator)

  • 이동균;강병우;문재호
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
    • /
    • pp.285-285
    • /
    • 2007
  • Friction material in a piezoelectric system is a important part to affect to moving performance. In this paper, alumina ceramics $(AlO_2)$, silicon carbide (SiC), high speed steel and super-hard alloy (WC, Tungsten Carbide) having a hardness knoop of 1000 to 2000 $kg/mm^2$ were tested as a friction material of AF module. Even though $AlO_2$, SiC and high speed steel were a high-hardness material, $AlO_2$ and SiC were worn by a rough surface, and SiC is rusted in humidity condition. AF module using super-hard alloy has showed a stable moving performance in life time test.

  • PDF

DED 기술을 이용한 고속도 공구강 M4 분말 적층에 관한 연구 (Study of High Speed Steel AISI M4 Powder Deposition using Direct Energy Deposition Process)

  • 이은미;신광용;이기용;윤희석;심도식
    • 소성∙가공
    • /
    • 제25권6호
    • /
    • pp.353-358
    • /
    • 2016
  • Direct energy deposition (DED) is an additive manufacturing technique that involves the melting of metal powder with a high-powered laser beam and is used to build a variety of components. In recent year, it can be widely used in order to produce hard, wear resistant and/or corrosion resistant surface layers of metallic mechanical parts, such as dies and molds. For the purpose of the hardfacing to achieve high wear resistance and hardness, application of high speed steel (HSS) can be expected to improve the tool life. During the DED process using the high-carbon steel, however, defects (delamination or cracking) can be induced by rapid solidification of the molten powder. Thus, substrate preheating is generally adopted to reduce the deposition defect. While the substrate preheating ensures defect-free deposition, it is important to select the optimal preheating temperature since it also affects the microstructure evolution and mechanical properties. In this study, AISI M4 powder was deposited on the AISI 1045 substrate preheated at different temperatures (room temperature to $500^{\circ}C$). In addition, the micro-hardness distribution, cooling rates, and microstructures of the deposited layers were investigated in order to observe the influence of the substrate preheating on the mechanical and metallurgical properties.

차세대고속열차 운행에 따른 호남고속선 강합성교의 동특성 분석 (Dynamic Behavior of Composite Steel Girder Bridge Exceeding Train Speed 350km/h)

  • 김은성;박종웅;심성한
    • 한국산학기술학회논문지
    • /
    • 제14권7호
    • /
    • pp.3518-3527
    • /
    • 2013
  • 새로 개발된 차세대고속열차(HEMU-430X)가 400km/h 이상의 고속운행을 앞두고 있으나, 우리나라 철도설계기준은 350km/h이하의 운행속도에 대한 지침을 제시하고 있으며, 호남고속선도 350km/h이하의 기준을 적용하여 설계되었다. 350km/h를 초과하는 고속운행에 대해 기존 인프라의 성능을 검토하고, 고속운행을 대비한 설계기준 마련이 시급한 바, 이 연구에서는 증속에 대한 경부선 가야고가에 대해 시뮬레이션하고, 차세대고속열차(HEMU-430X) 시험운행 중 측정된 가야고가의 가속도, 변위 데이터를 비교, 검토하여 350km/h이상의 열차운행에 대한 강합성 소수주형교의 동적거동을 분석하였다. 경부고속선 가야고가 분석결과를 토대로 내년도 완공을 앞두고 있는 호남고속선 연정교에 대해 수치해석을 통해 실제 HEMU 시범운행시 발생할 수 있는 동적 거동을 예측하였다.

온간단조용 금형에 있어서 고속도 공구강의 적용 (Application of High Speed Tool Steel in Warm Forging)

  • 김동진
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2000년도 춘계학술대회논문집
    • /
    • pp.75-78
    • /
    • 2000
  • There are several effective factors to influence die life in the warm forging process. For instance process design die design and die materials etc This study presented heat treatment method which could improve toughness and wear resistance simultaneously in high temperature to apply high speed tool steels like SKH51 to die material for warm forging process. To verify the feasibility of application of heat treatment method mentioned above wear test was performed under the condition of constant time in 40$0^{\circ}C$ Wear coefficient was examined to search a relation between wear amount and time for each material and heat treatment method in 30, 60, and 130 minutes. To quantify the toughness-behavior between room and high temperature impact test was performed and heat fatigue test also fulfilled to compare with the resistance of heat check in room, 200, 400, and $600^{\circ}C$ temperature. On the basis of experimental results mentioned above high speed tool steel was applied to verify appropriateness of newly proposed heat treatment method for die of rotor pole used in automobile alternator. As a result die life of high speed tool steel applied newly proposed heat treatment is longer than that of STD61.

  • PDF

이종 상대재 경도에 따른 철강재료의 미끄럼 마모 특성 해석 (Analysis of Sliding Wear Behavior of Mild Steel According to Hardness of Dissimilar Mating Materials)

  • 이한영
    • Tribology and Lubricants
    • /
    • 제32권6호
    • /
    • pp.195-200
    • /
    • 2016
  • This study examines the wear behavior of mild steel pins mated against alloyed tool steel discs in a pin-on-disc type sliding test machine and provides specific clarification regarding the effects of disc hardness on the wear behavior of a mating mild steel pin. The analysis confirms these effects through the observation of differences in the wear rates of the mild steel pins at low sliding speed ranges. These differences occur even though the hardness of the mating disc does not affect the wear characteristic curve patterns for the sliding speeds, regardless of the wear regime. In the running-in wear regime, increasing the hardness of the mating disc results in a decrease in the wear rates of the mild steel pins at low sliding speed ranges. However, in the steady-state wear region, the wear rate of a pin mated against the 42DISC is greater than the wear rate of a pin mated against the 30DISC, which has a lower hardness value. This means that the tribochemical reactivity of the mating disc, which is based on hardness value, influences the wear behavior of mild steel at low sliding speed ranges. In particular, oxides with higher oxygen contents, such as $Fe_2O_3$ oxides, form predominantly on the worn surface of the 42DISC. On the contrary, the wear behavior of mild steel pins at high sliding speed ranges is nearly unaffected by the hardness of the mating disc.

Ca탈산강의 피삭성에 관한 연구(제1보) (A Study on Machinability of Calcium-Deoxidized Steel (1st Report))

  • 이용성
    • 한국정밀공학회지
    • /
    • 제1권2호
    • /
    • pp.41-46
    • /
    • 1984
  • The machinability of calicium-deoxidized steel is studied in turning by being compared with that of Fe-Si deoxidized steel under a given set of cutting condition. Tool life, cutting force and cutting mechanism are examined on a few sorts of steel. It is found that adhesive layer "Belag" is developed on the cemented carbide tool and the peak value is observed at the cutting speed of 300m/min followed by gradual increase in the thickness of Belag with the increase of cutting speed. the maximum thickness of Belag is also shown at the feed of 0.3mm/rev. On the other hand, the tool life of carbide tool is more favorable than that of high speed steel (SKH 9) in cutting calcium- deoxidized steel. It is considered that the steel deoxidized with Ca-Si shows better machinability a little than that with Fe-Si. However, the cutting force and the shear angle of the former are similar to those of the latter in turning.n turning.

  • PDF