• Title/Summary/Keyword: High speed steel

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Prediction of Cutting Temperature in Flank Face at High Speed Steel in Orthogonal Turning (2차원 선삭시 고속도강 공구의 플랭크면 절삭온도 예측)

  • Jun, Tae-Ok;Bae, Choon--Eak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.222-231
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    • 1996
  • Temperature distribution on the flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junciton imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with igh speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

RAMS evaluation for a steel-truss arch high-speed railway bridge based on SHM system

  • Zhao, Han-Wei;Ding, You-Liang;Geng, Fang-Fang;Li, Ai-Qun
    • Structural Monitoring and Maintenance
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    • v.5 no.1
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    • pp.79-92
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    • 2018
  • The evaluation theory of reliability, availability, maintainability and safety (RAMS) as a mature theory of state evaluation in the railway engineering, can be well used to the evaluation, management, and maintenance of complicated structure like the long-span bridge structures on the high-speed railway. Taking a typical steel-truss arch bridge on the Beijing-Shanghai high-speed railway, the Nanjing Dashengguan Yangtze River Bridge, this paper developed a new method of state evaluation for the existing steel-truss arch high-speed railway bridge. The evaluation framework of serving state for the bridge structure is presented based on the RAMS theory. According to the failure-risk, safety/availability, maintenance of bridge members, the state evaluation method of each monitoring item is presented. The weights of the performance items and the monitoring items in all evaluation levels are obtained using the analytic hierarchy process. Finally, the comprehensive serving state of bridge structure is hierarchical evaluated.

Effect of Slide Motion Control and Friction Characteristics on Formability of Ultra High Strength Steel (초고강도강판의 성형성에 미치는 슬라이드 모션 제어와 마찰특성의 영향)

  • Song, J.S.;Youn, K.T.;Heo, J.Y.;Park, C.D.;Kim, Y.H.
    • Transactions of Materials Processing
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    • v.27 no.2
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    • pp.107-114
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    • 2018
  • Although the application of high strength steel is increasing to cope with the various updated regulations of automobiles, high strength steel sheets are difficult to formulate due to the high tensile strength and low elongation of those materials. In this study, the slide motion was controlled using a servo press in order to improve the formability of the process of manufacturing ultra-high strength steel of above 1.2GPa. Also, the friction characteristics of the slid motion were investigated through a high speed friction test. The slide motion was optimized by adjusting the number of steps, the rising start position and the rise height of the slide. At the same time, it is noted that the optimal slide motion increased the forming depth by about 40%. From the results of the high speed friction test, the application of the slide motion reduces friction resistance, thereby improving friction characteristics and improving formability.

Dynamic characteristics of a high-speed railway steel bridge (고속철도 강교량의 진동특성 분석)

  • Lee, Jung-Whee;Kim, Sung-Il;Kwark, Jong-Won;Lee, Pil-Goo;Yoon, Tae-Yang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.157-160
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    • 2007
  • The dynamic behavior of a steel bridge crossed by the Korean High Speed Train(KHST) has been investigated experimentally and numerically. The bridge is a 2-girder simply supported steel bridge which has 40m of span length. A set of experimental tests were performed during operation of KHST, and 13 accelerometers and 6 LVDTs were utilized for measurement of dynamic responses. Numerical analyses considering bridge-structure interaction were performed for validation of experimental results. Since structural type and dynamic characteristics of the bridge differ from those of the representative concrete box bridge, dynamic behavior of the concerning steel bridge shows differences, but dynamic performances are all satisfying specification requirements.

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Design of hybrid-type fuzzy controller for stabilizing molten steel level in high speed continuous casting (연주 탕면레벨 안정화를 위한 하이브리드형 퍼지제어기 설계)

  • 이덕만;권영섭;이상호
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.67-67
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    • 2000
  • In this paper, a hybrid type fuzzy controller is proposed to maintain molten steel level stable and reliable manner in high speed continuous casting regardless of various disturbances such as casting speed change, tundish weight variation, 치ogging/undoning of SEN(Submerged Entry Nozzle), periodic bulgings, etc. To accomplish this purpose, hardware filter and software filer are carefully designed to eliminate high frequency noise and to smooth input signals from harsh environments. In order to minimize the molten steel level variations from various disturbances the controller uses hybrid type control term: fuzzy logic term, proportional term, differential term and nonlinear feedback compensation tenn. The proposed controller is applied tn commercial mini-mill plant and shows considerable improvement in minimizing the molten steel variation.

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A Study on the Characteristics of Ceramic Ball Bearing (세라믹 볼베어링의 특성해석에 관한 연구)

  • 김완두;한동철
    • Tribology and Lubricants
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    • v.8 no.2
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    • pp.64-72
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    • 1992
  • The recent trends of rotating machinery demand high speed and high temperature operation, and the bearing with new material is required to be developed. Ceramic, especially silicon nitride, have been receiving attention as alternative material to conventional bearing steel. Ceramic ball bearing offers major performance advantages over steel bearing, for instance, high speed, maginal lubrication, high temperature, improved corrosion resistance and nonmagnetic capabilities etc.. In this paper, the mechanical characteristics of ceramic ball bearing (hybrid ceramic bearing and all ceramic bearing) were investigated, and the characteristics of ceramic bearing were compared with that of steel bearing. Deep groove ball bearing 6208 was taken the object of analysis. The main results of analysis were followings: the radial stiffness of hybrid and all ceramic bearing were 112% and 130% that of steel bearing, and the axial stiffness of all ceramic bearing was 110% that of steel bearing. According as rotating speed was up, the ball load, the contact angle, the contact stress and the spin-to-roll ratio between ball and raceway of ceramic bearing were far smaller than these of steel bearing. And there was not a significant difference between the minimum film thickness of ceramic bearing and steel bearing. It is expected that this research is contributed to enhanced fundamental technology for the practical applications of ceramic ball bearing.

Investigation of Effect of Hot Rolling Oil of on Rolling with HSS Roll (고속도공구강롤을 적용한 열간유압연 사용특성 연구)

  • 유재희;황상무;김철희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.115-118
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    • 1997
  • Recently, hot rolling oil lubrication technology is required to face with the new environments such as the rapid introduction of high wear resistent high speed steel roll the development of continuous hot rolling technology. In the hot strip mill, according to rolling and quality required conditions are constrict, Roll material of hot rolling finishing stand is changing Hi-Cr Roll to High Speed Steel [HSS] Roll. The problem of HSS Roll of roll force and strip scale defects are increasing in hot strip mill, So we have tested HSS Roll in hot rolling simulator as rolling condition, rolling speed, draft, hot oil concentration. To reduce roll force and prevent scale defects. We get some merit rolling force, rolling torque, roll wear reduction, roll and strip surface roughness and hot rolling critical oil concentration 0.4%. Finally we are going to investigate the effect of hot rolling oil of on rolling with HSS Roll.

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Friction welding of high speed steel to carbon steel and AE evaluation (고속도강과 탄소공구강의 마찰용접 및 AE 평가)

  • 이원석;윤인진;전태언;오세규
    • Proceedings of the KWS Conference
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    • 1995.04a
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    • pp.114-117
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    • 1995
  • A study of friction welding of high speed steel(SKH51) bar for blade side to carbon steel(STC3) bar for shank side was carried out experimentally through tensile test, hardness lest, microstructure, and acoustic emission (AR) test. So, this paper deals with optimizing the welding conditions and the real-time quality(strength) evaluation of friction welded joints by acoustic emission technique.

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Pass Design of Wet-Drawing with Ultra High Speed for Steel Cord (Steel Cord 생산을 위한 초고속 습식 신선 패스 설계)

  • Hwang W. H.;Lee S. G.;Ko W. S.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.427-430
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    • 2005
  • Improving the productivity of steel cord is required due to the increase in demand for it, even though steel cord being used as a reinforcement of a tire has been produced at multi-pass wet wire drawing process over 1000m/min. To improve the productivity, if just increase drawing speed, it causes temperature rise, fracture arisen by embrittlement during drawing process. To increase drawing speed affecting productivity, the variation of wire temperature during multi-pass wet wire drawing process is investigated in this study. In result, the multi-pass wet wire drawing process is redesigned. The redesigned wet drawing process with 27 passes efficiently controls wire temperature during drawing process. It, therefore, enables drawing process to be possible at ultra high speed with 2000m/min. It becomes possible to improve the productivity of steel cord in this paper because the increase in drawing speed could be achieved.

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The Evaluation of Structural Stability of Corrugated Steel Plate Method applied in High-Speed Railway Vertical Tunnel Structures (고속철도 수직구 터널구조물에 적용된 파형강판공법의 구조적 안정성 검토)

  • Chung, Jee-Seung;Shin, Hwa-Cheol;Kim, Jin-Gu
    • Journal of the Korean Society of Safety
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    • v.31 no.2
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    • pp.64-69
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    • 2016
  • In this paper, structural analysis of High-Speed railway vertical tunnel structures was performed to verify the structural stability. The corrugated steel plate method was applied to the vertical tunnel structures for its simple construction method and low cost. The structural stability of Wall, Connection and Storage section was performed with LRFD and ASD design method at joint part, buckling, stress and plastic hinge. From the results, all of vertical tunnel structures shown the structural stability regardless of design method and structure types. So, the application of corrugated steel plate in vertical tunnel structures instead of cast-in-placed concrete was quite enough.