• Title/Summary/Keyword: High speed shear

Search Result 299, Processing Time 0.029 seconds

Effects of Molecular Weight of PC on Mechanical Properties of PC/ABS Blends using High-Shear Rate Processing

  • Lee, Eun Ju;Park, Hee Jung;Kim, Se Mi;Lee, Seung Goo;Lee, Kee Yoon
    • Korean Chemical Engineering Research
    • /
    • v.56 no.3
    • /
    • pp.343-348
    • /
    • 2018
  • Each of the two polycarbonates (PC) of different molecular weights was blended with acrylonitrile-butadiene-styrene (ABS) under high-shear rate processing to afford PC/ABS. Sizes of ABS dispersed phases and mechanical properties of PC/ABS blends were investigated and high-shear rate processing of PC/ABS was carried out by changing screw speed and processing time. Prepared specimens were examined by scanning electron microscope (SEM) to observe morphology changes. Sizes of ABS dispersed phases in PC/ABS blends were observed to decrease gradually as screw speeds increased. Tensile strengths and elongations of specimens were investigated by universal testing method (UTM) to study the influence of molecular weight of PC exerting on PC/ABS blends. As a result, PC1/ABS blends (PC1: higher molecular weight PC) exhibited more strengthened properties than PC2/ABS (PC2: lower molecular weight PC). The tensile strength of PC1/ABS showed an increasing tendency when the screw speed increased, and the elongation did not show a significant decrease, but increased slightly with increasing shear time at a constant screw speed of 1000 rpm.

Effect of Zn content on Shear Strength of Sn-0.7Cu-xZn and OSP surface finished Joint with High Speed Shear Test (Sn-0.7Cu-xZn와 OSP 표면처리 된 기판의 솔더접합부의 고속 전단강도에 미치는 Zn의 영향)

  • Choi, Ji-Na;Bang, Jae-Oh;Jung, Seung-Boo
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.24 no.1
    • /
    • pp.45-50
    • /
    • 2017
  • We investigated effect of Zn content on shear strengh of Sn-0.7Cu-xZn and OSP surface finished solder joints. Five pastes of Sn-0.7Cu-xZn (x=0, 0.5, 1.0, 1.5, 2.0 wt.%) solders were fabricated by mixing of solder powder and flux using planatary mixer. $180{\mu}m$ diameter solder balls were formed on OSP surface finished Cu electrodes by screen print method, and the reflow process was performed. The shear strength was evaluated with two high shear speeds; 0.01 and 0.1 m/s. The thickness of the intermetallic compound(IMC) layer was decreased with increasing Zn content in Sn-0.7Cu-xZn solder. The highest shear strength was 3.47 N at the Zn content of 0.5 wt.%. As a whole, the shear strength at condition of 0.1 m/s was higher than that of 0.01 m/s because of impact stress. Fracture energies were calculated by F-x (Force-displacement) curve during high speed shear test and the tendency of fracture energy and that of shear strength were good agreement each other. Fracture took place within solder matrix at lower Zn content, and fracture occured near the interface of OSP surface finished Cu electrode and solder at higher Zn content.

A Study on the Characteristic of Weld Joint and Tensile Fracture of SUS304 and Cu High-Speed Dissimilar Lap Welds by Single Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 SUS304와 Cu의 고속 겹치기 용접에서 접합부 및 인장시험 파단부의 특성에 관한 연구)

  • Lee, Su-Jin;Kim, Jong-Do;Katayama, Seiji
    • Journal of Welding and Joining
    • /
    • v.32 no.6
    • /
    • pp.56-63
    • /
    • 2014
  • To develop and understand dissimilar metals joining of Stainless steel and Copper, ultra-high speed laser lap welding was studied using single mode fiber laser in this study. SUS304 and Cu have large differences in materials properties, and Cu and Fe have no intermetallic compounds by typical binary phase of Cu and Fe system. In this study, ultra-high speed lap welds of SUS304 and Cu dissimilar metals using single-mode fiber laser was generated, and weldability of the weld fusion zone was evaluated using a tensile shear test. To understand the phenomenon of tensile shear load, weld fusion zone of interface weld area and fracture parts after tensile shear test were observed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis system. And it was confirmed that Cu was easily melting and penetrating in the grain boundaries of SUS304 because of low melting temperature. And high thermal conductivity of copper occurred dissipate heat energy rapidly. These properties cause the solidification cracking in weld zone.

Estimation of Soft Ground Characteristics using the Piezo-Cone Penetration Tests(CPTu) on Honam High-Speed Railway Planning Line (호남고속철도 계획노선에서의 피에조콘 관입시험(CPTu)에 의한 연약지반 특성 평가)

  • Lee, Il-Wha;Kwon, Oh-Jung;Kwen, Jin-Su;Min, Kyoung-Nam
    • Proceedings of the KSR Conference
    • /
    • 2007.05a
    • /
    • pp.1796-1801
    • /
    • 2007
  • Piezocone penetration testing(CPTu) results such as cone resistance$(q_c)$, sleeve friction$(f_s)$, and pore pressure(u), have been carried out at 5 sites in Honam high-speed railway areas of Korea, in order to continuously estimate the characteristics of soil layers and the undrained shear strength$(S_u)$ in a soft ground. For the applications of the conventional CPTu results to undrained shear strength, the cone factors$(N_{kt})$ were deduced based on Field vane tests, and Monte-Carlo Simulation(MCS). Moreover the correlations of the undrained shear strength of CPTu by soil depths were compared and revised with the results of triaxial compression(UU test), field vane and Dilatometer tests(DMT). The depths of soft foundation at 5 sites in Honam high-speed railway areas were calculated based on the results of the various field tests in addition CPTu. The applicability of CPTu for a soft foundation criterion referred to the criteria of high-speed railway and related agencies in Korea was evaluated.

  • PDF

Shear-Rate Dependent Ring-Shear Characteristics of the Waste Materials of the Imgi Mine in Busan (부산 임기광산 광미의 전단속도에 따른 링 전단특성 연구)

  • Jeong, Sueng-Won;Ji, Sang-Woo;Yim, Gil-Jae
    • Journal of the Korean Geotechnical Society
    • /
    • v.30 no.7
    • /
    • pp.5-15
    • /
    • 2014
  • Abandoned mine deposits are exposed to various physico-chemical geo-environmental hazards and disasters, such as acid mine drainage, water contamination, erosion, and landslides. This paper presents the ring shear characteristics of waste materials. The ring shear box with a rotatable O-ring was used in this study. Three tests were performed: (i) Shear stress-time relationship for given normal stress and shear speed, (ii) shear stress as a function of shear speed, and (iii) shear stress as a function of normal stress. For a given normal stress (50 kPa) and speed (0.1 mm/sec), the materials tested exhibit a strain softening behavior, regardless of drainage condition. The peak and residual shear stresses were determined for each normal stress and shear speed. The shear stress was measured when shear speed is equal to 0.01, 0.1, 1, 10, 50, 100 mm/sec or when normal stress is equal to 20, 40, 60, 80, 100, 150 kPa. From the test results, we found that the shear stress increases with increasing shear speed. The shear stress also increases with increasing normal stress. However, different types of shearing mode were observed in drained and undrained conditions. Under drained condition, particle crushing was observed from the shearing zone to the bottom of lower ring. Under undrained condition, particle crushing was observed only at the shearing zone, which has approximately 1 cm thick. It means that a significant high shear speed under undrained condition can result in increased landslide hazard.

An Investigation on Thrust Properties under Wind Shear for an On-Shore 2 MW Wind Turbine (윈드 쉬어에 의한 2MW급 육상용 풍력터빈의 추력 특성 확인)

  • Lim, Chae Wook
    • The KSFM Journal of Fluid Machinery
    • /
    • v.19 no.6
    • /
    • pp.14-18
    • /
    • 2016
  • Multi-MW wind turbines have very large blades over 40~50 m in length. Some factors like wind shear and tower shadow make an effect on asymmetric loads on the blades. Larger asymmetric loads are produced as the length of blade is getting longer. In this paper, a 2 MW on-shore wind turbine is considered and variations of thrust on 3 blades and rotor hub under wind shear are calculated by using a commercial Bladed S/W and dynamic properties of the thrust variations are investigated. It is shown that the amplitude of the asymmetric thrust on each blade under wind shear is getting larger as the wind speed increases, the frequency of the thrust variation on each blade is same as the one of rotor speed, and the frequency of the thrust variation at rotor hub is 3 times as high as the one of rotor speed.

Effect of Reflow Number and Surface Finish on the High Speed Shear Properties of Sn-Ag-Cu Lead-free Solder Bump (리플로우 횟수와 표면처리에 따른 Sn-Ag-Cu계 무연 솔더 범프의 고속전단 특성평가)

  • Jang, Im-Nam;Park, Jai-Hyun;Ahn, Yong-Sik
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.16 no.3
    • /
    • pp.11-17
    • /
    • 2009
  • The drop impact reliability comes to be important for evaluation of the life time of mobile electronic products such as cellular phone. The drop impact reliability of solder joint is generally affected by the kinds of pad and reflow number, therefore, the reliability evaluation is needed. Drop impact test proposed by JEDEC has been used as a standard method, however, which requires high cost and long time. The drop impact reliability can be indirectly evaluated by using high speed shear test of solder joints. Solder joints formed on 3 kinds of surface finishes OSP (Organic Solderability Preservation), ENIG (Electroless Nickel Immersion Gold) and ENEPIG (Electroless Nickel Electroless Palladium Immersion Gold) was investigated. The shear strength was analysed with the morphology change of intermetallic compound (IMC) layer according to reflow number. The layer thickness of IMC was increased with the increase of reflow number, which resulted in the decrease of the high speed shear strength and impact energy. The order of the high speed shear strength and impact energy was ENEPIG > ENIG > OSP after the 1st reflow, and ENEPIG > OSP > ENIG after 8th reflow.

  • PDF

Mechanical Properties of Cu and Ni Dissimilar Welds by High Welding Speed Using Single-Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 Cu 와 Ni의 고속도 이종재료 용접부의 기계적 특성)

  • Lee, Su-Jin;Kim, Jong-Do
    • Journal of Welding and Joining
    • /
    • v.32 no.3
    • /
    • pp.81-88
    • /
    • 2014
  • As the industrial technology has been developed, a dissimilar welding has been received huge attention in various engineering fields. To understand the mechanical properties and possibility of applications of dissimilar metals joining, the laser welding of Cu and Ni dissimilar metals was studied in this paper. Cu and Ni have differences in materials properties, and Cu and Ni make no intermetallic compounds according to typical binary phase of Cu and Ni system. In this study, lap welds of Cu and Ni dissimilar metals using single-mode fiber laser with high welding speed were tried, and mechanical properties of the welds zone were evaluated using a Vickers hardness test and a tensile shear test. To recognize the relation between hardness and tensile shear load, weld fusion zone of interface weld area were observed. And it was confirmed that the ultra-high welding speed could make good weld beads and higher hardness parts had higher tensile shear load under the all conditions.

An Experimental Study on the Failure Characteristics of Sn-xAg-0.5Cu Lead-free Solder (Sn-xAg-0.5Cu 무연 솔더의 파손특성에 관한 실험적 연구)

  • Jeong, Jong-Seol;Lee, Yong-Sung;Shin, Ki-Hoon;Cheong, Seong-Kyun;Kim, Jong-Hyeong;Jang, Dong-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.18 no.5
    • /
    • pp.449-454
    • /
    • 2009
  • This paper presents an experimental study on the failure characteristics of SnAgCu lead-free solder balls. To estimate the effect of Ag, three types of SnAgCu balls are first prepared by varying the weight percent of Ag(1.0, 3.0, 4.0 wt%) and then analyzed by reliability tests such as thermal shock, high speed ball shear, and drop tests. Thermal shock test reveals that the higher the weight percent of Ag is, the longer the fatigue lift becomes. To the contrary, high speed ball-shear test and drop test show that the shear strength and the fracture toughness of solder balls are inversely proportional to the weight percent of Ag, respectively, Reasons for these observations will be further investigated In the future work.

  • PDF

An Efficient Method to Obtain Wind Speed Gradient with Low PRF Radar

  • 이종길
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.8 no.1
    • /
    • pp.28-33
    • /
    • 2004
  • The measurement of wind speed gradient is very important for the detection of hazardous wind shear conditions since they are characterized by the abrupt shift of wind velocity and direction. These weather conditions usually imply high wind speed which requires a high PRF radar for the measurement. However, the measurement of a large absolute wind velocity is not necessary to obtain wind speed gradient. In this paper, a method was proposed to obtain wind speed gradient with a simple low PRF radar which may be very useful for the purpose of practical applications.