• Title/Summary/Keyword: High speed motor

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Tapping Machine of World′s Fastest Speed (초고속 태핑머신 개발)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.382-386
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    • 2002
  • The tapping is machining process that makes a female screw on the parts to be assembly together. It is used for the high-speed tapping machine with synchronizing function for the high productivity. This paper describes the development of the ultra high-speed tapping machine with 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration velocity and the synchronizing errors between the spindle motor and feeding motor. To minimizing acceleration/deceleration time, the low inertia spindle with synchronous built-in servo motor is developed. To minimizing synchronizing errors, the tapping cycle algorithm under open architecture CNC environment is optimized. The developed tapping machine has 0.13sec/10,000rpm in acceleration/deceleration time and the synchronizing error below 4.0%. It has 0.55sec for cycle time of one female screw, M3 tap, 2 times depth of tap diameter.

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Design Technology of High Speed and Precision Machining Center (초곡속 고정밀 머시닝 센터 설계 기술)

  • Kim, Bup-Min;Choi, Won-Sun;Ha, Jae-Young;Kim, Tae-Hyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.869-877
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    • 2011
  • In order to manufacture precision parts which are used for IT and BT Industry by machining, users need higher speed & precision machining center. So, for development of this kind of machine, we designed gantry type machining center which is piling of 3 axes on one moving body and the 2-axis rotary table is fixed on the base. It is applied linear motor that is instead of ball-screw and servo-motor combination and 50,000 rpm high-speed spindle. Composite material structure called mineral casting or resin concrete is applied also. This paper presents design technology and evaluated results of high speed and precision machining center.

Permanent Magnet Brushless AC Motor for High Speed (초고속용 영구자석형 브러시레스 AC 모터의 자계 및 유기전압 특성)

  • Jang, S.M.;Yang, H.S.;Jeong, S.S.;Rhu, D.W.;Choi, S.K.;Lim, G.S.
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.40-42
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    • 1999
  • High-speed brushless permanent magnet machines are good for compressor and aerospace applications, etc, since they are conductive to high efficiency, high power density, small size and low weight. This paper describes a diametrically magnetized PM motor with the rating of 4.3kW and 50000 rpm fur high-speed drive applications. To bear strong stress from high speed, rotor was designed cylindrical structure, was magnetized diametrically permanent magnet. The performance characteristic of motor was evaluated by means of FEA(Finite Element Analysis), no-load test And then, in order to find back-EMF constant, used FEA, search coil.

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Speed Control of a Sensorless BLDC Motor (위치 및 속도검출기 없는 BLDC 전동기의 속도제어에 관한 연구)

  • 이홍락;김성환;권영안
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.1
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    • pp.24-30
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    • 1996
  • BLDC motor is widely used as a servo motor, because it has high efficiency, high power ratio, low inertia, and easy maintenance. However, position and speed sensors generally attached in BLDC motor increase motor cost, and limit environments of application. This study describes a sensorless speed control of sinusoidal BLDC motor using the d-q transformed instantaneous voltage equation, and presents the result of computer simulation. The sensorless algorithm is applied to the casse of a voltage controlled PWM inverter. The result indicates good dynamics and a robust control in cases of a load change and a system parameter variation.

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Noise Reduction of Traction Motor for High Speed Train (고속전철용 견인전동기 소음개선)

  • Kim, Jung-Chul;Kim, Dea-Kwang;Kim, Bong-Chul;Park, Yeong-Ho;Choi, Jong-Mook
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.95-100
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    • 2007
  • The traction motor for High Speed Train is being required reliability and stability for high-speed operation. And also required low noise level, high performance, compact size owing to the space and weight limitation for attaching to train, etc. As a result of requiring the low noise level and high power capacity, it is adopted forced-air-ventilation insead of self-ventilation that is generally used on electric multiple unit. Traction motor is cooled by cooling air through the air-ventilation hole. When the traction motor is operated with forced-air-ventilation, there is some abnormal noise in the specific RPM. This paper is dealing with the method to reduce the resonance phenomena by adopting the rotor blade.

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Characteristic Test of High Force Linear Motor Feed Unit for High Speed Machine Tool (고속가공기용 고추력 리니어모터 이송계의 특성 평가)

  • 송창규;황주호;박천홍;이후상;정재한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.977-981
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    • 2000
  • Direct drive linear motors have large potential for use as high speed machine tool feed units since they can increase machining rates and improve servo accuracy by eliminating gear related machining problems. So, in this paper, characteristic of 2-axis linear motor feed unit are studied and control gain are adjusted considering positioning, velocity, acceleration and static stiffness. We confirm linear motor feed unit are affected value of control gain sensitively, because drive directly. From the experiment, this feed unit has l${\mu}{\textrm}{m}$ micro step resolution, 5.7${\mu}{\textrm}{m}$ positioning accuracy and under 60${\mu}{\textrm}{m}$ circularity.

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Design and Analysis of Characteristics of Interior Permanent Magnet BLDC Motor That Consider Shape-Ratio of Permanent Magnet (영구자석 형상비를 고려한 영구자석 매입형 BLDC 전동기 설계 및 특성해석)

  • Yun Keun-Young;Rhyu Se-Hyun;Yang Byoung-Yull;Kwon Byung-Il
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.1
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    • pp.1-8
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    • 2006
  • Now a day, owing to high efficiency and easy speed control of brushless DC(BLDC) motor, the demand of BLDC motor that has high power and low noises are increasing. Especially demand of interior permanent magnet(IPM) BLOC with high efficiency and high power in electric motion vehicle is increasing. IPM BLDC motor has permanent magnets in the rotor. Because it has two different flux paths, magnetic reluctance differences are generated in d-axis and q-axis. As the result of the inductance differences that are generated by the saliency(magnetic reluctance differences) in the rotor, the motor has structure advantage that has the additional reluctance torque except a magnet torque and because magnet is situated inside the rotor, the mechanical structure is strong. Therefore IPM BLDC motor makes possible to have high speed and high power. This paper presents a design and characteristics analysis of IPM BLDC motor for electric vehicle. To design IPM BLDC motor, surface mounted permanent magnet(SPM) BLDC motor is used as the initial design model. According to the shape-ratio() of permanent magnet, the characteristic of IPM BLDC motor is analyzed by Finite element method (FEM). Characteristics analysis results of the designed motor are compared with the experimental results.

Sensorless Vector Control of Induction Motor Using Closed loop Flux Estimator (폐루프 자속추정기를 이용한 유도전동기의 센서리스 벡터제어)

  • 서영수;임영배;음두성;이상훈
    • Proceedings of the KIPE Conference
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    • 1998.07a
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    • pp.217-220
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    • 1998
  • In this paper, for high performance as drive, in the speed sensorless vector control of induction motor, introduced flux estimator of voltage model and error compensation algorithm using closed loop integration method, and then we proposed a improved flux estimation method of high accuracy. And the rotor speed is estimating using the stator current and the estimated flux, it is used speed information. The proposed scheme is verified through digital simulations and experiments for 3.7[kW] induction motor and shows good dynamic performance.

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Analysis of Linear Switched Reluctance Motor at High Speed (리니어 스위치드 릴럭턴스 전동기의 고속 특성 해석)

  • Jang, Seok-Myeong;Park, Ji-Hoon;Choi, Jang-Young;Sung, Ho-Kyeong
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.903-904
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    • 2006
  • This paper deals with analysis of linear switched reluctance motor at high speed. First, we defined turn-on position at inductance profile. Second, in turn-on section, we analyzed characteristic of linear switched reluctance motor according to speed. Also, we used finite element method at analysis process.

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A Variable Speed Control Scheme of a BLDC Motor for the High-Speed Blender Machine (고속 블렌더 머신용 BLDC 모터의 가변속 제어 방법)

  • Bae, Jongnam;Ahn, Jin-Woo;Lee, Dong-Hee
    • Proceedings of the KIPE Conference
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    • 2018.07a
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    • pp.57-59
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    • 2018
  • This paper presents a novel reference variable speed control scheme of a BLDC motor for the high-speed blender machine according to the current limit. Because of a pulsating load variation of a high-speed blender machine, the actual speed is pulsated by the current limit in the high-speed region. The proposed control scheme uses a variable reference speed to reduce the speed variation from the current limit in the constant power region. The pulsated load is occurred at the material crushing, then the pulsated load is reduced after grinding. The reference speed is smoothly reduced at the pulsated load variation, then the enough torque can make a constant speed during crushing. When the pulsating load is reduced, the reference speed is automatically increased to the original speed value. The proposed control scheme is verified by experimental result by practical blender machine.

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