• 제목/요약/키워드: High speed injection

검색결과 462건 처리시간 0.027초

잔류응력 부과에 의한 광디스크의 임계속도 증가 (Critical-speed Increase of Optical Disk by Applying Residual Stresses)

  • 김남웅;나상식
    • 한국산학기술학회논문지
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    • 제14권5호
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    • pp.2092-2099
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    • 2013
  • 현재 광디스크 드라이브는 오랜 기간 지속된 산업계의 데이터 전송률 경쟁을 통하여 10,000 rpm 이상의 고속으로 구동되고 있다. 고속 구동은 필연적으로 시스템의 진동을 유발하여 픽업의 데이터 읽기/쓰기 서보 제어에 외란을 야기하는데, 통상 진동외란은 방진고무를 통한 진동의 절연 및 서보 제어의 강인성 개선을 통해 해결되고 있다. 본 연구에서는 산업계에서 일상으로 이루어지는 광디스크 드라이브 시스템의 동특성 개선에서 한걸음 더 나아가 광디스크의 동특성을 개선하는데 주목하였다. 이를 위하여 사출성형 공정해석을 수행하여 공정 조건(유량, 사출온도)이 잔류응력에 미치는 영향을 조사하였고, 이 잔류응력의 변화가 광디스크의 진동 모드 및 임계속도 즉, 동특성에 미치는 영향을 모달해석을 통해 살펴보았다. 이러한 일련의 과정을 통해 사출성형 시 발생하는 광디스크의 잔류응력을 제어하여 광디스크의 임계속도를 잔류응력이 없는 경우 대비 약 14.4% 높일 수 있음을 확인하였다.

사출금형용 고탄소강(HP4MA)의 레이저열처리 특성에 관한 연구 (A Study on Laser Surface Treatment Characteristics of High Carbon Steel(HP4MA) for Injection Mold)

  • 황현태;최흥원;김종도
    • 한국생산제조학회지
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    • 제20권5호
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    • pp.646-652
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    • 2011
  • Recently, lots of automobile part manufacturers try to increase glass fiber content of their plastic parts to improve strength and impact-resistance. For this reason, injection mold requires high hardness and wear-resistant. Laser surface treatment is used to improve characteristics of wear and to enhance the fatigue resistance for injection mold. In this paper, high carbon steel (HP4MA) for injection mold material was heat-treated to harden surface by using high power diode laser (HPDL). To find the process parameters for laser surface treatment of HP4MA, many experiments are carried out as changing the parameters of surface temperature and travel speed of laser. From the results of the experiments, it has been shown that the maximum average hardness is approximately 711~739 Hv when the temperature and the travel of laser are $1,050^{\circ}C$ and 2 mm/sec.

직접분사식 압축점화 디젤엔진의 연소 및 배기특성에 관한 연구 (A Study on Combustion and Emission Characteristics in Compression Ignition CRDI Diesel Engine)

  • 김기복;최일동;하지훈;김치원;윤창식
    • 한국산업융합학회 논문집
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    • 제17권4호
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    • pp.234-244
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    • 2014
  • Recently it has been focused that the automobile engine has developed in a strong upward tendency for the use of the high viscosity and poorer quality fuels in achieving the high performance, fuel economy, and emission reduction. Therefore it is not easy to solve the problems between low specific fuel consumption and exhaust emission control at motor cars. In this study, it is designed and used the engine test bed which is installed with turbocharger and intercooler. In addition to equipped using CRDI by controlling injection timing with mapping modulator, it has been tested and analyzed the engine performance, combustion characteristics, and exhaust emission as operating parameters, and they were engine speeds(rpm), injection timing(bTDC), and engine load(%). From the result of an experimental analysis, peak cylinder pressure and the rate of pressure rise were increased, and the location of it was closer toward top dead center according to the increasing of engine speed and load, and with advancing injection timing. The combustion characteristics are effected by fuel injection timing due to be enhanced the mass burned fraction. Using the engine dynamometer for analyzing the engine performance, the engine torque and power have been enhanced according to advancing the fuel injection timing. In analyzing of exhaust emission, there has been a trade-off between PM and NOx with increasing of engine speed and load, and with advanced injection timing. The experimental data are shown that the formation of NOx has increased and PM, vice versa.

선저 공기공급에 따른 활주형선의 저항특성 연구 (A Study on the Resistance Characteristics for Planing Craft with Air Injection at the Bottom)

  • 박충환
    • 한국항해항만학회지
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    • 제36권3호
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    • pp.157-162
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    • 2012
  • 활주형선은 고속 운항시 선저에 동적압력을 발생시켜 선체를 부상시켜 침수표면적을 감소시킴으로서 저항이 감소하게 되어 고속의 항주가 가능하게 된다. 또한, 활주형선 선저부에 공기공급을 유도하면 고속 주행시 선저 공기공급에 따른 접수면 감소로 인하여 전체저항 감소에 따른 속도향상과 연비절감 효과가 있다. 이에, 본 논문에서는 고속 모형시험이 가능한 실 해역모형시험기법을 이용하여 고속 활주형선을 대상으로 선저부에 공기공급을 유도하여 침수표면적 감소에 따른 저항성능 개선을 위해 공기공급 유무에 따른 고속 활주형선의 저항특성을 비교, 분석하였다. 시험결과, 선저 공기공급 활주형선이 공기공급이 없는 선형에 비해 저항감소 효과가 현저하게 나타나는 것을 확인할 수 있었다.

Sensorless Control of IPMSM with a Simplified High-Frequency Square Wave Injection Method

  • Alaei, Ahmadreza;Lee, Dong-Hee;Ahn, Jin-Woo;Saghaeian Nejad, Sayed Morteza
    • Journal of Electrical Engineering and Technology
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    • 제13권4호
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    • pp.1515-1527
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    • 2018
  • This paper presents a sensorless speed control of IPMSM (Interior Permanent Magnet Synchronous Motor) using the high-frequency (HF) square wave injection method. In the proposed HF pulsating square wave injection method, injection voltage is applied into the estimated d-axis of rotor and high-frequency induced q-axis current is considered to estimate the rotor position. Conventional square wave injection methods may need complex demodulation process to find rotor position, while in the proposed method, an easy demodulation process based on the rising-falling edge of the injected voltage and carrier induced q-axis current is implemented, which needs less processing time and improves control bandwidth. Unlike some saliency-based sensorless methods, the proposed method uses maximum torque per ampere (MTPA) strategy, instead of zero d-axis command current strategy, to improve control performance. Furthermore, this paper directly uses resultant d-axis current to detect the magnet polarity and eliminates the need to add an extra pulse injection for magnet polarity detection. As experimental results show, the proposed method can quickly find initial rotor position and MTPA strategy helps to improve the control performance. The effectiveness of the proposed method and all theoretical concepts are verified by mathematical equations, simulation, and experimental tests.

분위기압력에 따른 CRDI 분사계의 분무특성 연구 (A Study on the Spray Characteristics of CRDI System with Ambient Pressure)

  • 김상암;왕우경
    • 동력기계공학회지
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    • 제18권6호
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    • pp.21-28
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    • 2014
  • The studies of the spray characteristics for a CRDI engine had been advancing by many researchers, because the performance and exhaust emission were significantly affected with the spray characteristics. But most experiments of the studies would be done at low ambient pressure conditions under 2MPa. In this study, injection rates were measured with Zeuch's method at various ambient pressures to 5MPa and a constant injection pressure of 130MPa. On the same conditions, non-evaporating spray images were taken with a high speed camera and analyzed carefully with Adobe Photoshop CS3. Macroscopic spray characteristics and breakup processes in the spray could be found from the examined and analyzed data. The initial injection rate, penetration, angle, velocity and breakup of the spray were practically affected with a variation of the ambient pressure, but the injection start time and injection period were scarcely affected. As the ambient pressure was higher, the breakup of a high density droplet region in the spray was happened slowly and the main position of breakup was shifted from a front of the spray to a upstream around a nozzle. The results and techniques of spray visualization and injection rate measurement in this study would be practically effective to study a high pressure diesel spray for a CRDI.

커먼레일용 연료분사 인젝터의 설계변수에 대한 민감도 분석 (Sensitivity Analysis on Design Parameters of the Fuel Injector for CRDI Engines)

  • 장주섭;윤영환
    • 한국자동차공학회논문집
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    • 제17권5호
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    • pp.107-114
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    • 2009
  • A Common-Rail Direct Injection (CRDI) system for high speed diesel engines was developed to meet reductions of noise and vibration, emission regulations. High pressure in the common rail with electric control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine velocity and load conditions. In this study, CRDI system analysis model which includes fuel and mechanical systems was developed using commercial software, AMESim in order to predict characteristics for various fuel injection components. The parameter sensitivity analysis such as throttle size, injection rate, plunger displacement, supply pressure of fuel injection for system design are carried out.

자동차용 웨더스트립의 성형을 위한 스택몰드 개발 (Development of stack mold for weather strip injection molding of vehicle)

  • 한성렬;전승경;김준형;정영득
    • Design & Manufacturing
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    • 제2권1호
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    • pp.51-56
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    • 2008
  • Recently, the demand of high-productivity injection mold increases since the consumption of packaging grows in the world. Stack mold is composed of more than two molds and it has very high productivity and economic efficiency. In this study, stack mold was developed to improve productivity of vehicle fixed weather strip with TPV materials and to investigate the characteristic of injection molding using CAE.

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진공 다이캐스팅 공법을 이용한 연료전지용 알루미늄 분리판의 제조 공정 (Fabrication Process of Aluminum Bipolar Plate for Fuel Cell using Vacuum Die Casting)

  • 진철규;강충길
    • 한국주조공학회지
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    • 제31권2호
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    • pp.71-78
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    • 2011
  • This study aims to investigate the formability of bipolar plates for fuel cell fabricated by vacuum die casting of ALDC 6. Cavity shape of mold is thin walled plate (size: $200mm{\times}200mm{\times}0.8mm$) with a serpentine channel (active area: $50mm{\times}50mm$). Before bipolar plate was made by HPDC, computational filling behavior and solidification was performed by MAGMA soft. The final mold design for location and direction of channel was determined by computational simulation. Also, according to injection speed conditions, simulation result was compared to actual die casting experimental result. When vacuum pressure, injection speed of low and high region is 350 mbar, 0.3 m/s and 2.5 m/s respectively, products had few casting defects. On the other hand, at the same as injection speed, without vacuum pressure, products had many casting defects between end of the channel and overflow.

와류실식 소형디젤기관의 배기 성능에 관한 연구 (Study on exhaust emission at the swirl chamber in small diesel engine)

  • 명병수;임중호
    • 한국산업융합학회 논문집
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    • 제7권2호
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    • pp.153-159
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    • 2004
  • The purpose of this research is to investigate the performance of swirl combustion chamber diesel engine by changing the jet passage area, the depth and shape of the piston top cavity (main chamber). The performance of diesel engine with newly changed swirl combustion chamber was tested through the experimental conditions as engine speed, load and injection timing etc. The test results were compared and analyzed. And another purpose of this research is to make a new diesel engine that is satisfied fuel consumption and regulation value of exhaust gas. 1. The rate of fuel consumption was affected significantly by the jet passage area at the high speed and load than low speed and low load. The influence of jet passage large area was proven to decrease the rate of fuel consumption. 2. Smoke was affected significantly by the depth of the piston top cavity, but exhaust temperature and the rate of fuel consumption wasn't affected. The rate of fuel consumption was affected by changing injection timing. 3. The rate of fuel consumption, exhaust temperature and Smoke were affected significantly by the shape of the piston top cavity from rectangular to trapezoid. That is we have all high value. The exhaust smoke density and exhaust gas temperature depended sensitively on variation of the injection timing rather than the shape of the combustion chamber within the experimental conditions. 4. We made a new diesel engine that is satisfied design target values(sfc=190 g/hr, NOx + THC=6.0 g/KWh, PM=0.3 KWh), the rate of fuel consumption and emission standard etc., through changing injection timing at the maximum torque point and rated power point. Although we have a little high NOx value.

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