• Title/Summary/Keyword: High speed injection

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An Experimental Study of Spray Behaviors of Biodiesel blended fuels in a Common Rail Injection System (커먼레일 분사시스템에서 바이오디젤 혼합유의 분무 거동에 관한 실험적 연구)

  • Choi, S.H.;Oh, Y.T.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.14-18
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    • 2005
  • In this study, the spray characteristics of blended fuels with biodiesel were investigated. The experiments were performed for the effect of mixing ratio and injection pressures on the spray behavior. Conventional diesel fuel and biodiesel fuel and blended fuels were used as test fuels. Through the spray visualization system, composed of a Halogen lamp and High speed camera. The process of spray injection was visualized. Fuel containing biodiesel has different spray pattern on account of the high viscosity and large surface tension. Through this experimental result, we found that, after solenoid driving pulse generates, the increase of injection pressure enables delay time to get shorter, but the increase of mixing ratio makes delay time lengthen.

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A study on yellowing property of LGP under various injection molding conditions (사출성형 조건 변화에 따른 도광판의 황화현산에 관한 연구)

  • Lee, Sung-Jun;Min, In-Ki;Kim, Jong-Sun;Lee, Sung-Hee;Yoon, Kyung-Hwan
    • Design & Manufacturing
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    • v.9 no.2
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    • pp.20-24
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    • 2015
  • Recently, the light guide plate (LGP), a component of the BLU, becomes thinner and larger than ever. In industrial field, specialized injection molding technique is applied to mold the ultra-thin LGP such as a ultra-high speed injection molding. Usually very high melt temperature is used for low viscosity. High injection speed and melt temperature lead to yellowing of LGP. In the present paper a series of injection molding experiment was performed under various injection molding conditions. Yellow index, CIE xy, spectral transmittance of sample were measured using the UV-Visible spectrophotometer. Systematic decrease of spectral transmittance in UV-B range was found as the melt temperature was higher. Yellow index and CIE xy were became higher near the gate location in LGP. From the result of analysis of variance, the main factor to affect for yellow index was mold temperature and that for spectral transmittance(at 315 nm) was melt temperature.

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The effects of Gasoline-Biodiesel Blended Fuels on Spray Characteristics (스프레이 특성에 가솔린 - 바이오 디젤 혼합 연료의 효과)

  • THONGCHAI, SAKDA;LIM, OCKTAECK
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.3
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    • pp.287-293
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    • 2015
  • The current study has investigated the effects of biodiesel blended with gasoline on the spray characteristics in a Constant Volume Combustion Chamber (CVCC). With the concentration of 5, 10, 15 and 20% by volume, biodiesel was blended with commercial gasoline and performed on the macroscopic visualization test. Pure gasoline and biodiesel were also tested as the reference. The shadowgraph technique was conducted in the constant volume chamber. The spray images were recorded by a high speed video camera with frame speed 10,000 frame per second. Fuel injection was set at 800, 1000 and 1,350 bar with the simulated speed 1,500 and 2,000 rpm. The back pressure was controlled at 20 bar. The spray angle and penetration tip were measured and analyzed by using the image processing. At the high injection pressure, the spray penetration length with the simulated speed 1,500 rpm showed that B100 was lower than GB00-20 whereas the spray penetration length with the simulated speed 2,000 rpm exhibited that GB blends and B100 were insignificantly different. Due to biodiesel concentration, its effects on spray angles were observed throughout injection periods (T1, T2 and T3). At the simulated speed 1,500 rpm, the spray angle of GB blends and B100 presented the same pattern following injection timing. In addition, when the simulated speed increased to 2,000 rpm the different spray angle of all blends disappeared at main injection (T3).

Sensorless Control of a PMSM at Low Speeds using High Frequency Voltage Injection

  • Yoon Seok-Chae;Kim Jang-Mok
    • Journal of Power Electronics
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    • v.5 no.1
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    • pp.11-19
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    • 2005
  • This paper describes the two control techniques to perform the sensorless vector control of a PMSM by injecting the high frequency voltage to the stator terminal. The first technique is the estimation algorithm of the initial rotor position. A PMSM possesses the saliency which produces the ellipse of the stator current when the high frequency voltage is injected into the motor terminal. The major axis angle of the current ellipse gives the rotor position information at a standstill. The second control technique is a sensorless control algorithm that injects the high frequency voltage to the stator terminal in order to estimate the rotor position and speed. The rotor position and speed for sensorless vector control is calculated by appropriate signal processing to extract the position information from the stator current at low speeds or standstill. The proposed sensorless algorithm using the double-band hysteresis controller exhibits excellent reference tracking and increased robustness. Experimental results are presented to verify the feasibility of the proposed control schemes. Speed, position estimation and vector control were carried out on the floating point processor TMS320VC33.

Development of Array-Lens for Multi-Color Chip-LED (Multi-Color Chip-LED용 어레이 렌즈 개발에 관한 연구)

  • Choi, Byung-Ky;Lee, Dong-Gil;Jang, Kyeung-Cheun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.50-55
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    • 2007
  • The purpose of this research is to enhance the luminance of the LED and to improve the implementation of color by mounting an array lens on the LED without special technology in process. The workmanship of key components considering the economical efficiency and the injection molding technology for high quality of the product are essential to achieve it. In this paper, the mold was computer-aided was designed and manufactured by CAM software (NX4) and high speed machining center. the applied final machining conditions were 3,000-5,000mm/min feed speed, 15,000-25,000rpm and ${\Phi}0.3mm$ ball end-mill. And the Flow analysis was performed using the mold flow software(MPI) in order to get uniformity of resin. Injection conditions acquired by the flow analysis and the injection experiment are as follows. The cylinder temperature is $220-260^{\circ}C$, the mold temperature is $70-80^{\circ}C$, the injection time is about 1.2sec, the injection pressure and velocity is each 7.8-14.7Mpa, and the injection velocity is 0.8-1.2m/sec.

Oil-Air Lubrication Characteristics of a High Speed Spindle System for Machine Tools(I) Effect of Oil Supply Rate, Rotational Spindle Speed and Spindle System Structure (공작기계용 고속주축계의 오일에어윤활특성에 관한 연구 (I) 공급유량, 주축회전수 및 주축계 구조의 영향)

  • 김석일;최대봉;박경호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.351-358
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    • 1993
  • Recently a high speed spindle system for machine tools has attracted considerable attention to reduce the machining time, to improve the machining accuracy, to perform the machining of light metals and hard materials and to unite the cutting and grinding processes. In this study, a high speed spindle system is developed by applying the oil-air lubrication method, angular contact ball bearings, injection nozzles with dual orifices and so on. And a lubrication experiment for evaluating the performance of the spindle system is carried out. Especially, in order to establish the lubrication conditions related to the development of a high speed spindle system, the effects of oil supply rate, rotational spindle speed and so on are studied and discussed on the bearing temperature rise, bearing temperature distribution and frictional torque. And the effect of spindle system structure on the bearing temperature distribution is investigated.

Air Cooling Characteristics of a High Speed Spindle System for Machine Tools (공작기계용 고속주축계의 공기냉각특성에 관한 연구)

  • Choi, Dae-Bong;Kim, Suk-Il;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.123-128
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    • 1994
  • A high speed spindle system for machine tools can be used to reduce the machining time, to improve the machining accuracy, to perform the machining of light metals and hard materials, and to unite the cutting and grinding processes. In this study, a high speed spindle system is developed by applying the oil-air lubrication method, angular contact ball bearings, injection nozzles with dual orifices, cooling jacket and so on. And an air cooling experiment for evaluating the performance of the spindle system is carried out. Especially, in ofder to establish the air cooling conditions related to the development of a high speed spindle system, the effects of cooling air pressure, oil supply rate, air supply rate and rotational spindle speed are studied and discussed on the bearing temperature rise and frictional torque. Also the effects of cooling air pressure, rotational spindle speed and spindle system structure is investigated on the bearing temperature distribution. The experiment on the test model reveals the usefulness of the air cooling method.

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Flame Propagation Characteristics in a Heavy Duty Liquid Phase LPG Injection SI Engine by Flame Visualization (대형 액상 LPG 분사식 SI 엔진에서 화염 가시화를 이용한 희박영역에서의 화염 전파특성 연구)

  • 김승규;배충식;이승목;김창업;강건용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.23-32
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    • 2002
  • Combustion and flame propagation characteristics of the liquid phase LPG injection (LPLI) engine were investigated in a single cylinder optical engine. Lean bum operation is needed to reduce thermal stress of exhaust manifold and engine knock in a heavy duty LPG engine. An LPLI system has advantages on lean operation. Optimized engine design parameters such as swirl, injection timing and piston geometry can improve lean bum performance with LPLI system. In this study, the effects of piston geometry along with injection timing and swirl ratio on flame propagation characteristics were investigated. A series of bottom-view flame images were taken from direct visualization using an W intensified high-speed CCD camera. Concepts of flame area speed, In addition to flame propagation patterns and thermodynamic heat release analysis, was introduced to analyze the flame propagation characteristics. The results show the correlation between the flame propagation characteristics, which is related to engine performance of lean region, and engine design parameters such as swirl ratio, piston geometry and injection timing. Stronger swirl resulted in foster flame propagation under open valve injection. The flame speed was significantly affected by injection timing under open valve injection conditions; supposedly due to the charge stratification. Piston geometry affected flame propagation through squish effects.

Computer Simulation of the Electronic Hydraulic Ultra - High Pressure Fuel Injection System (전자유압식 초고압 연료분사계의 시뮬레이션에 관한 연구)

  • Jang, Se-Ho;Ahn, Su-Gil
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.5
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    • pp.82-92
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    • 1996
  • A computer simulation with predict the fuel injection rates and the fuel injection pressure behaviors in diesel engine fuel injection systems would by very useful in designing or improving fuel injection systems. In this paper we developed computer program in order to predict the behaviors of the fuel injection rate and the injection pressure for Electronic Hydraulic Ultra-High Pressure Fuel Injection System. We've applied the continuity and momentum equations for the hydraulic phenomena and the dynamics of individual components of the Electronic Hydraulic Fuel Injection System. To solve all the equations numerically we've applied the Runge-kutta IV method. Water hammer equations were applied for the hydraulic pipe solution, and the method of characteristics was employed in our calculations. The simulation results were compared with the experimental results for: Accumulator pressure, Injection pressure and unjection rate. As a result, The simulation results agree very well with our experimental results. We found that a large accumulator and the high speed solenoid valve were required, and the compression volume of the fuel had to be as small as possible in order to acheive ultra-high pressure fuel injection.

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HELIUM CONCENTRATION DECREASE DUE TO AIR ENTRAINMENT INTO GLASS FIBER COOLING UNIT IN A HIGH SPEED OPTICAL FIBER DRAWING PROCESS (광섬유 고속인출공정용 유리섬유 냉각장치 내 공기유입에 의한 내부헬륨농도 저하현상 연구)

  • Kim, K.;Kim, D.;Kwak, H.S.;Park, S.H.;Song, S.H.
    • Journal of computational fluids engineering
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    • v.15 no.4
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    • pp.92-98
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    • 2010
  • In a modern high speed drawing process of optical fibers, it is necessary to use helium as a cooling gas in a glass fiber cooling unit in order to sufficiently cool down the fast moving glass fiber freshly drawn from the heated silica preform in the furnace. Since the air is entrained unavoidably when the glass fiber passes through the cooling unit, the helium is needed to be injected constantly into the cooling unit. The present numerical study investigates and analyzes the air entrainment using an axisymmetric geometry of glass fiber cooling unit. The effects of helium injection rate and direction on the air entrainment rate are discussed in terms of helium purity of cooling gas inside the cooling unit. For a given rate of helium injection, it is found that there exists a certain drawing speed that results in sudden increase in the air entrainment rate, which leads to the decreasing helium purity and therefore the cooling performance of the glass fiber cooling unit. Also, the helium injection in aiding direction is found to be more advantageous than the injection in opposing direction.