• Title/Summary/Keyword: High speed injection

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A Study on a Simulation of a Fuel Injection System in a Large Low-Speed Marine Diesel Engines (박용 대형 저속 디젤기관 연료분사계통의 시뮬레이션에 관한 연구)

  • 강정석;이창식;조권회;최재성
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.43-52
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    • 2000
  • In this study, a simulation program was developed, which could simulate a fuel injection system for low-speed marine diesel engine. The fuel injection system was divided into fuel injection pump, high pressure pipe and fuel injection valve. The unsteady flow in the high pressure injection pipe was analyzed by the method of characteristics, considering cavitation and variation of fuel density and bulk modulus. It was confirmed that the simulation results were good agree with experimental results of injection pressure and quantity at the high pressure distributor in fuel injection system for the training ship "M/V Hannara". And the effects of the atomizer hole diameter, maximum needle lift, plunger diameter and nozzle opening pressure were also investigated with simulating results.g results.

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Wide Speed Direct Torque and Flux Controlled IPM Synchronous Motor Drive Using a Combined Adaptive Sliding Mode Observer and HF Signal Injection

  • Foo, Gilbert;Rahman, M.F.
    • Journal of Power Electronics
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    • v.9 no.4
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    • pp.582-592
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    • 2009
  • This paper proposes a new speed sensorless direct torque and flux controlled interior permanent magnet synchronous motor (IPMSM) drive. Closed-loop control of both the torque and stator flux linkage are achieved by using two proportional-integral (PI) controllers. The reference voltage vectors are generated by a SVM unit. The drive uses an adaptive sliding mode observer for joint stator flux and rotor speed estimation. Global asymptotic stability of the observer is achieved via Lyapunov analysis. At low speeds, the observer is combined with the high frequency signal injection technique for stable operation down to standstill. Hence, the sensorless drive is capable of exhibiting high dynamic and steady-state performances over a wide speed range. The operating range of the direct torque and flux controlled (DTFC) drive is extended into the high speed region by incorporating field weakening. Experimental results confirm the effectiveness of the proposed method.

Inertia Force Problem and Nozzle Contact Mechanism of Linear Motor Drive Injection Molding Machine

  • Bang, Young-Bong;Susumu Ito
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.5
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    • pp.34-40
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    • 2003
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. However, direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force which is as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic to leak. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other is to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Inertia Force Problem and Nozzle Contact Mechanism on Linear Motor Drive Injection Molding Machine (리니어모터식 사출성형기의 반력문제 및 노즐터치기구)

  • Bang, Yeong-Bong;Yun, Deung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.171-177
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    • 2002
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. But direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic leakage. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

A Simple Strategy for Sensorless Speed Control for an IPMSM During Startup and Over Wide Speed Range

  • Sim, Hyun-Woo;Lee, June-Seok;Lee, Kyo-Beum
    • Journal of Electrical Engineering and Technology
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    • v.9 no.5
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    • pp.1582-1591
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    • 2014
  • This paper presents a hybrid sensorless control for an interior permanent magnet synchronous motor (IPMSM) for zero-, low-, and high-speed regions. Many sensorless control methods such as an observer-based estimator have been introduced. However, most of the observer-based estimators have a disadvantage at start-up and in the low-speed region. To solve this problem, a simple strategy of using a hybrid system is proposed by integrating a high-frequency (HF) signal injection method and a full-order flux observer. In addition, an HF signal injection method with only a low pass filter (LPF) is proposed to simplify the hybrid system. The hybrid system achieves high-performance drive throughout the entire speed range. The effectiveness of the proposed hybrid technique is verified by experiments using an 11-kW IPMSM drive system.

A Study on the Simulation of the Fuel Injection System in a Large Low-speed marine Diesel Engine (박용 대형 저속 디젤기관 연료분사계통의 시뮬레이션에 관한 연구)

  • 이창식
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.36-44
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    • 2000
  • In his study the simulation was carried out by simplifing and modeling dividing into fuel injectioin pump high pressure pipe and fuel injection valve in the fuel injection system of a low speed marine diesel engine. A computer simulation model was developed using the method of characteristics to analyze the unsteady flow in the fuel injection system considering cavitation and variation of fuel density and bulk modulus. Comparison was commenced between the calculated data and experimental data of pressure and injection quantity at the high pressure distributor in fuel injection system for the training ship "M/V hanara" the effects of the high pressure pipe length diameter plunger diameter nozzle openning pressure were also investigated by simulating results.g results.

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Shrinkage Behaviors of PA6 polymer according to Shape Ratio of Product in Injection Molding (PA6 사출성형품의 형상비에 따른 성형수축 거동)

  • 최윤식;한동엽;정영득
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.308-311
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    • 2004
  • Nowadays, plastic industry has needed to produce parts that require high precision and quality. To make a high precision and quality part, before injection molding, plastic material is investigated about their properties such as shrinkage, warpage, etc. In this study, experiments were conducted with PA6(polyamid) to figure out shrinkage behavior according to three type aspect ratio of samples. The injection speed that affects on shear rate, molecular orientation within plastic part was determined as main variable of experiment. As a result of experimental study, part shrinkage had a tendency to be decreased by increasing injection speed and aspect ratio of samples.

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An Experimental studies Spray characteristic of Pintle type Nozzle on High Pressure Chamber (고온.고압용기에서의 핀틀노즐의 분무특성에 관한 실험적 연구)

  • 송규근;정재연;오은탁;류호성;안병규
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.67-73
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    • 2002
  • The characteristics of fuel spray influence on the engine performances such as power, fuel economy and emissions. therefore, the measurement of fuel spray characteristics is very important for the improvement of heat engine. The factor which controls the fuel spray is injection pressure, ambient pressure, engine speed et al.. In :his study, We measured spray angle, spray penetration and spray tip velocity considering injection pressure(10,14㎫), ambient pressure(3,4,5㎫), fuel pump speed(500,700,900rpm) in the high temperature and pressure chamber. Experimental results are summarized as follows: 1) Injection pressure influence on the characteristics of spray namely As Injection pressure Is increased, spray angle is decreased but spray penetration and spray tip velocity is increased. 2) Spray angle, spray penetration is increased by increasing the fuel pump speed. 3) Ambient pressure plays an important role in spray characteristics.

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Experimental Studies on Atomization Characteristics in Diesel Fuel Spray(I) (디젤분무특성에 관한 실험적 연구(I))

  • 박호준;장영준
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.76-84
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    • 1990
  • To study diesel fuel spray behavior, an experimental study was undertaken to investigate injection characteristics in vary ing back pressure and atomization mechanism in a non-evaporating diesel spray. Generally, injection characteristics is the curve of fuel flow plotted against time. The area under this curve is equal to the total quantity of fuel discharged for one injection. The method that measures rate of injection is long tube-type fuel rate indicator. Diesel spray injected into a quiescent gaseous environment under high pressure is observed by taking high speed camera by the focused shadow photographs. The results show that, at the start of injection, as the injected fuel rushes into the quiescent atmosphere the spray angle becomes large. Finally the spray stabilizes at a constant cone angle. Spray penetration length increases with the injection pressure.

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Study on Injection Response of Servo-Hydraulic Injector with Different Actuation Method (구동방식이 다른 서보유압형 인젝터의 분사응답성 연구)

  • Kwon, J.W.;Jeong, M.C.;Lee, J.W.
    • Journal of ILASS-Korea
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    • v.18 no.2
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    • pp.87-93
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    • 2013
  • In this paper, high-pressure injection characteristic of servo hydraulic injector as the key component of diesel CRDi system, which is driven by solenoid and piezo-actuator were examined by experimental analysis. High-pressure injection characteristic of standard diesel fuel injected at high pressure up to 160 MPa was investigated at high-pressure chamber by using a high-speed camera for spray visualization and quantitative analysis. By this study, we found that the piezo-driven injector has better performances in controlling the fuel injection with the high pressure, including fuel quantity, spray penetration length and spray velocity, than that of a solenoid-driven injector. In particular, the needle response time for start of injection in piezo-driven injector was faster of about $125{\mu}s$ than that of solenoid-driven injector. Consequently, it is known that the piezo-driven injector has more degrees of freedom in controlling the fuel injection with the high pressure than solenoid-driven injector.